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Home My WebLink AboutApplication - PermitGarfield County No. I te£ '1-\ Building & Sanitation Department 108 8th Street, Suite #401 Glenwood Springs, Co. 81601 Office 945-8212 Inspection Line 384-5003 Job Address: 0537 elk Springs Dr, GWS Locality: Los Amigos Ranch #2, flg3 & 4, Lot 30/2393-053-06-012 14- Use of Building: s/f residence on d base w/patios & att garage Owner: Rankin, Dalene Contractor: Whineman Construction Amount of Permit: $3,321.37 Date: I Clerk: -~J-=:..::tQ~~f--l-1 U~- Job Address: 2 4 5 (i 7 Describe Work: 8 Class of Work: 0 GARFIELD COUNTY BUILD I NG PERMIT APPLICATION New Parcel/Schedule No: 2o/t?-() SJ ~Db -D /2 0 Alteration Addition :J Move 0 Garage: Carport: 0 Single 10 0 0 On-Site Sewage Disposal :::.1 Double 0 Site Plan 11 Adjusted Va luations: . ;)..o 12 SRecial Conditions: (.) ~t-ttl?ft1J Tt..rhtl.Y NOTICE A SEPARATE ELECTRICAL PERMIT IS REQUI RED AND MUST BE ISSUED BY THE STATE OF" COLORADO. THIS PERMIT BECOMES NULL AND VOID IF" WORK OR CONSTRUCTION AUTHORIZED IS NOT COMMENCED WITHLN 180 DAYS. OR, IF" CONSTRUCTION QR WORK IS SUSPENDED OR ABANDONED F"OR A PERIOD OF 180 DAYS /\f ANY TIME AFTER WORK IS COMMENCED. I HEREBY CERTIF"Y THAT I HAVE ·READ AND EXAMI NED THI S APPLICATION AND KNOW TilE SAME TO BE TRUE AND CORRECT. ALL PROVISIONS OF LAWS GOVERNING THIS 1YPE OF" WORI< WI L L BE COMPLETED WITHIN WHETHER SPECIFIED HEREIN OR NOT. THE GRANTING OF" A PERMIT DOES NOT PRESUME TO GIVE AUTHORITY TO VIOLATE OR CANCEL THE PROVISIONS OF" ANY OTHER STATE OR LOCAL LAW REGI)LATING CONSTRUCTION OR THE PERFORMANCE OF' STRUCTION. • ' \ q I 1'2 01 P lan Check Fee: '30& !.f"Z Permit F ee: Zo/2-q )' Dated Permit Issued: up: '::5f2C Canst. Type: Zoning: Setbacks: Manu. Home: ISDS No. & Fee: AGREEMENT PERMISSION IS HEREBY GRANTED TO THE APPLICANT AS OWNER CONTRACTOR AND/OR THE AGENT OF THE CONTRACTOR OR OWNER TO CONSTRUCT THE STRUCTURE AS DETAILED ON PLANS AND SPECIF"ICATIONS SUBMITTED TO AND REVIEWED BY TH E BUILDING DEPARTMENT. IN CONSIDERATION OF THE ISSSUANCE OF THIS PERMIT. THE SIGNER. HEREBY AGREES TO COMPLY WITH ALL BUILDING CODES AND LAND USE REGULATIONS ADOPTED BY GARFIELD COUNTY PURSUANT TO AUTHORITY GIVEN LN 30.28.201 CRS AS AMENDED. THE SIGNER FURTHER AGREES TIIAT IF" T H E ABOVE SAID ORDINANCES ARE NOT F"ULLY COMPILED \VITH IN THE LCOATION. ERECTION. CONSTRUCTION. AND USE OF THE ABOVE DESCRIBED STRUCTURE. THE PERMIT MAY BE REVOKED BY NOTICE PROM THE COUNTY AND THAT THEN AND Til ER£ IT SHALL BECOME NULL AND VOID. THE ISSUANCE OF" A PERMT BASED UPON PLANS. SPECIF"ICATIONS AND OTHER DATA SHALL NOT PREVENT THE BUILDING OF"FICIAL F ROM THEREAFTER REQUIRING THE CORRECTION OF" ERRORS IN SAID PLANS. SPECIFICATIONS AND OTHER DATA OR PROM PREVENTI NG BUILDING OPERATION BEING CARRIED ON T H EREUNDER WHEN IN VIOLATION OF THS CODE OR ANY OTHER ORDINANCE OR REGULATION OF" THI S JURISDICTION. THE REVIEW OF SUBMITTED PLANS AND SPECIFICATIONS AND INSPECTI ONS CONDUCTED THEREAFTER DOES NOT C~)NSTJTUTE AN ACCEPTANCE OF ANY RESPONSIBILITIES OR LIABLITIES BY GARFIELD COUNTY F"OR ERRORS. OMISSIONS OR DISCREPENCIES. THE ~ONSI BILITY FOR THESE ITEMS AND IMPLEMENTATION DURING CONSTRUCTION RESTS SPECIFICIALLY WITH THE ARTICTECT. DESIGNER. BUI LDER. AND OWNER. COMMENTS ARE INTENDED TO BE CONSERVATIVE AND I N SUPPORT OF THE OWNERS LNTEREST. The following items are required by Garfield County for a final inspection: 1. A final Electrical Insp ecti o n fr om th e Colorado State Electrical In sp ec tor; 2. Permanent address assig ned by Garfield County Bui lding Department posted where read il y visible fro m access road; 3. A fini s hed r oof , a l ockable hou se, com plete ex te ri or siding, exterior doors and windows install ed, a co mplete kitchen with cabin ets, a sink with hot & cold runnin g water, non-abso rbent kitchen fl oor coverings, co unter tops a nd fini s hed wall s, ready for stove and refri ger ator, all necessary plumbing; 4. All bathrooms mu s t be complete, w ith washbowl , tub or shower, toil et stool , ho t a nd cold running water, no n-absorbe nt fl oo r s and wall s fi ni shed and a pri vacy door; 5. All steps outside or in sid e over three (3) s teps mu st have handrail s, g ua rd rail s o n balconies or decks over 30" hi gh constructed to a ll IB C and IRC r e quirements; 6 . Ou tsid e gradin g do ne t o where water will d etour a wa y fro m the building; 7. Exceptions to the o utside s tep s, decks and gradin g may be mad e up o n the demonstration of ex te nuatin g circ um s tan ces, i .e. weather, but a Certificate of Occupan cy will no t be issued until all the re qui red .items are completed and a fi nal inspection made; 8 . A final in spection sign off by the Garfield County R oad & Bridge De p artm e nt for driveway installation, where appl icab le; as well as a n y final sig n off b y th e Fire Distri ct, a nd/o r State Agencies where applicable. 9 . I f you w ill be connecting to a publi c water a nd/o r sewer sys tem, proof of the tap fees have been paid and th e co nnections in spected by th e servi ce provider prior to i ss uance of a C.O. A CERTIFI CATE OF OCCUPANCY WILL NOT BE ISSUED UNTIL ALL THE ABOVE ITEMS HAVE BEEN COMPLETED. ****A CERTIFICATE OF OCCUPANCY MAY TAKE UP TO 5 BUSINESS DAYS TO BE PROCESSED AND ISSUED. ****CANNOT OCCUPY OR USE DWELLING UNTIL A CERTIFICATE OF OCCUPANCY (C.O.) IS ISSUED. OCCUPANCY OR USE OF DWELLING WITHOUT A C.O. WILL BE CONSIDERED AN ILLEGAL OCCUPANCY AND MAY BE GROUNDS FOR VACATING PREMISES UNTIL ABOVE CONDITIONS ARE MET. I unde rs tand and agree to abide by th e above conditi o ns for occu pancy, usf;,and \th e issuanc e of a Certificate of Occ~up anc for th e dwelling under building penni!# LO J-. /Out u Q____p_£ qbL o1 "=:J { Signature Bpappli cati o nocto be r2006 Da te . T VALUATION/FEE DETERMINATION Applicant._~e~~.:..;;:;.:.~;;...;\~~=----Subdivision Lot/Block Contractor ~"'::. ~6J.()5 ~~ Address c;:s-3--, ~ \y 5 rrt'""&' Dt · Date. ____ q-'---J. 2-r.::..:::..C. _;:·c;_1"---- "36 -(]; (-~~ 3~ ~ Finished (Livable Area): Main -z. 2 '-\ () Upper Lower Other Total Square Feet '2 Z-'\ 0 k ( L( " <i ~ 1 Valuation 22 .c 3 I r -J ) 2 &-3 I ;)_'D 'f;J'J;ter. ~ ./ 0 "' ....... Basement: 1413 7--74 .J Unfinished .'l '2 )~X Y \ 'Z C( '2. 37) Conversion of Unfini shed to Finished Plan Check Fee for Conversion Valuation Garage: ~7C. k\~::: Valuation Crawl Space : Valuation Decks/Patios: Covered 9 o )c ? L( ::--z 1 t.., o Valuation Open I'] 3(:, y 1?. :: ~~~?.. Valuation ;2 &-11 0 1(, ,d-.0 ''F4> ?~7 fff;_'S \?fY-tp 3'32 ) 3 7 Total Valuation \ ·ti.If.-w fi~f 4 o I 4. 3 7 ~ ·vu.-f_ (?:g§} r-& cs f ;}_J ja~ ID 3'.?8 VALUATION/FEE DETERMINATION Applicant._ ....... e.:..I~~~~' ..... ~=----- Address cx;-3 ""] S: \y 5 pn'""~ I>l · Date _____ 'i ..... -...,~Z.:;...C..:::=.-..;:~o;.....1_,__ __ _ Finished (Livable Area): Main -z 'Z &..\ {.) Upper Lower Other Subdivision Lot/Block Contractor l.-c~ ~61.05 ~~ "3 6 -0;(~"'~3iV Total Square Feet '2 Z.. "\ D k ( l( " ~ J e:, 1 Valuation -J 2 B--"3 , J..'D Basement: Unfinished z Cfz 37) Conversion of Unfinished to Finished Plan C heck Fee for Conversion Valuation Garage: S1!.. k-\%-::: Valuation Crawl Space : Valuation Decks/Patios: Covered t!f o Valuation Open '73b Yt '2. ; Valuation Total Valuation PLAN REVIEW CHECKLIST Applicant RA-N'?\ 0 Date 9-2 L -o-1 Building /En gineered Foundation ~Drivew ay Permit r;xf _.tL_surveyed Site Plan ~ ~o 1 ~Sept i c Permit and Setba ck s ?~~ ~Grade/Topography 30% ~ttach Resi dential Plan Rev iew List L Minimum Application Questionnaire £subdi vision Plat Note s ~~_Fir e Department Rev iew J_ Valuati on Determin at ion/Fees ~ed Line Pl an s/Stamps/S ticker +Attach Conditi ons ~Application Signed J Plan Rev iewer T o Si gn Application _£Parcel/S chedul e No . ~ 40# Snow load Letter-Manf. Hms. ~ Soil s Report GENERAL NOTES : Planning/Zoning L Property Line Setback s ~ft Stream Setback s -:>o 1 -;-- _LFlood Plain _LBuildi ng He ight ~Zon ing Sign-off -?Road Imp act F ees ~OA/DRC Approval /arade/Topogra phy 40 % /Plann ing Issu es L subdivision Plat Notes GARFIELD COUNTY BUILDING AND PLANNING 970-945-8212 MINIMUM APPLICATION REQUIREMENTS For SINGLE FAMILY DWELLING CONSTRUCTION Including NEW CONSTRUCTION ADDITIONS ALTERATIONS And MOVED BUILDINGS In order to understand the scope of the work intended under a permit application and expedite the issuance of a permit it is important that complete information be provided. When reviewing a plan and it's discovered that required information has not been provided by the applicant, this will result in the delay of the permit issuance and in proceeding with building construction. The owner or contractor shall be required to provide this information before the plan review can proceed. Other plans that are in line for review may be given attention before the new information may be reviewed after it has been provided to the Building Department. Please review this document to determine if you have enough information to design your project and provide adequate information to facilitate a plan review. Also, please consider using a design professional for assistance in your design and a construction professional for construction of your project. Any project with more than ten (10) occupants requires the plans to be sealed by a Colorado Registered Design Professional. To provide for a more understandable plan in order to determine compliance with the building, plumbing and mechanical codes, applicants are requested to review the following checklist prior to and during design. Applicants are required to indicate appropriately and to submit the completed checklist at time of application for a permit. Plans to be included for a Building Permit, must be on drafting paper at least 18"x24" and drawn to scale. Plans must include a floor plan, a concrete footing and foundation plan, elevations all sides with I I decks , balcony, steps, hand rail s and guard rails , windows and doors, including the finish grade line and original grade. A section showing in detail , from the bottom of th e footing to th e top of the roo f, including re-bar, anchor bolts, pressure treated plates, floor joists, wall studs and spacing. insulation, sheeting, house-rap , (which is required), siding or any approved building material. Engineered foundations ~ay be. required. A window schedule. A door schedule. A floor framing plan, a roof framing plan , roof must be designed to withstand a 40 pound per square foot up to 7,000 feet in elevation, a 90 M.P .H . wind speed, wind exposure B or C, and a 36 inch frost depth . All sheets to be identified by number and indexed. All of the above requirements mu st be met or your plan s will be returned. All plan s submitted must be incomplian ce with th e 2003 IRC. 1. Is a site plan included that identifie s the location of the proposed struc ture or addition and distance s to the property lines from each comer of the proposed structure( s) prepared by a licensed surveyor and has the surveyors signature and professional stamp on the drawing? Properties with slopes of 30% or greater must be shown on th e site plan. (NOTE Section: 106 .2) Any site plan for the placement of any portion of a structure within 50 ft. of a property line and not within a previously surveyed building envelope on a subdivision final plat shall be prepared by a licensed surveyor and have th e surveyor 's s ignature and profess ional stamp on the drawing. Any structure to be buil t within a building envelope of a lot s hown on a re cord ed subdivision plat shall include a copy of th e building env~lope as it is shown on th e final plat with the propos ed structure located within th e_Al velope. Yes V ---- 2. Does th e site plan also includ e any other buildings on the prop erty, setba ck ease ments and utility easements? Please refer to Section 5.05.03 in the Garfield County Zoning -Resolution if the property you are applying for a building permit on is located on a comer lot Special setback ~ d0-apply. Yes 1/ ----- 3. Does the site plan include when applicable the location of the I.S.D.S. (Individual Sewage Disposa l System) and the di stances to the property lines , wells (on subj ect property and adjacent properties), strea ~or water courses? :\ Yes l'{Q ~S'DS U:o~,.,...0,u,7'-r S'1S-r£-'"'-uSE.~ 4. Does th e site plan indicate th e loca tion and direction of the County or private ro ad accessing the property? ~S 2 Yes L./ 5. Are you aware that prior to submittal of a building permi t application you ar e required to show proof of a driveway access permit or obtain a statement from the Garfi eld County Road & Bridge Department stating one is not neces sary? You can contact the Road & Bridge Department at 625 -8601. , 1 V...t ft• 1!71 ) Yes ~A c~BPI ~(~IO N 1'1 ~]'. IV\\ I r . 6. Do the plans includ e a foundation plan indicating the si ze, lo cation and spacing of all reinforci ~steel in accordance with the IRC or per stamped engineered design ? Yes V ----- 7. Do the plans indi cate the location and size of ventilation ope nin gs for under floor crawl spaces and /he c learances required between wood and earth ? Yes N1 [X-(liD ( '((1\\"/L. 5fAL~) I 8. Do the plans indicate the si ze and location of v enti lation openings for the atti c, roof joist spaces and soffits? . 1 'k<" t':4-.. .tflw((; Ye s N/A \'JILl-tJt 111\~ \N~I-·1 l/v ~· 9. Do the plans include design loads a s required by Garfie ld County for roof snow load s . (a minimum of 40 pounds per square foot up to & including 7,000 feet above sea level ), floor load s anad ~ w· d load s? Yes V _ __JC_ ___ _ I 0. Doe s the plan include a building section drawing indi cating foundation , wall , flo or. and roof constructio~ Yes V · _ ___:_ ____ _ 11. Does the building section drawing include size and spacing of floor joists, wall stud s, ceiling joists, roof 9fters or joists or trusse s? Yes V ---=------ 12. Does th e building section drawing or other detai l include th e method of positive connection of all co lun;ps and beams? Yes V --~~------ 13 . Does the elevation plan indicate th e height of the building or propo sed addition from the undisturbed grade to the midpoint between the ridge and eave of a gabl e or shed roof or the top of a flat r~o :f2...1'1fuilding height measurement usually not to exceed 2~ feet ) Yes ~' -------- 14. Does the plan include an ~ve or zero clearance fireplac e plam1ed for in sta ll ation including 3 15 . 16. 17. 18. 19. 20. 21. 22. 23. make and mode' -~lorado Pha se II certifications or phase II EPA certification? Y es ~a ~..-~o ------- Does th e plan include a ma sonry firepla ce including a firepl ac e section indi catin g des ign to co mpl y w ith th e IRC? _ / Yes No ~ __ __,"""----- Does th e plan include a wi nd ow schedul e or other verification that egress/rescue window s from s leeping oms and /or ba sem ent s comply w ith the requirem ents of the IR C? Yes No ------- Does the plan include a wind ow sc hedule or other verification that wind ow s provid e natural li ght and ve!}Ki1at ion for all habitable roo m s? Yes V No ------- D o th e plans indicate the lo catio n of g lazing subject to huma n imp act such as glass doors , g lazing immediately adjacent to such do or s; glazin g adjacen t to any surface normall y used as a wa lkin g surface ; s lidin g glass doors; fixed g lass panels; shower doors and tu b e nclos ures and spec ify safe ~l azin g for the se areas? Yes ~ No __________ __ I s the lo cation of a ll natural and liquid petrole um gas furnaces , b oil ers and water heaters indi cated on th e j)lan ? Ye s IL__ No ------- Do you understand that if you are building on a parcel of land created b y the exempt ion process or ?"h e su iv is ion process. are bui ldin g plans in compl iance w it h a ll p lat notes and/or cove a s? Yes No ------- Do you understand that if yo u be long to a Homeowners Assoc iati o n (B OA), it is your respons ibility to obtain written permis s ion from the asso ciation , if r equired by that assoc iation , pr~or to submitting an app li cation for a bui~din g p er':l1it? The building p ermit app li cation will be accepted without it, but you run th e risk 0f th e HOA bringing action to enforce th e covenants , whi ch can res ult in revocat ion of pe rmit issued. Additi ona lly , your Plan Re view fe e is not refundable if the plans have b ee n r ev iewed b y the Building Department prior to an y action by the HOA that r equ ires either revocation or substantial modification of th e plan s. Yes {,/' No ______ _ Wi ll thi s be tl).e'only reside nti al structure on the parcel? Yes V No If no -Explain: ______ __ Have two ((22}<(a ompl ete sets of co n stru c tion drawings been s ubmi t ted with the app lication? Yes V _ _jl(:...._ __ _ 4 24. D o you understand that the minimum dim ension a home can be on a lot is 20ft.wide and 20ft. lon g? / Yes V No ------ 25. Have you d es igned or had this plan designed whil e con sid erin g building and other construction ooCie requirements? Yes V No ------ 26. Do yo ur plans comply with all zoning rules and r egulation s in the County related to your properties zoye district? Yes V No ------- 27. D oes the plan accurately indicate what you intend to constru ct and what w ill receive a final inspection b y.)he Garfi e ld County Building Department? Yes V No ------ 28. Do you understand that approval for design and/or constru ction chan ges are r equired prior to th e appli ~n of th ese changes? Yes V No ------ 29. Do you understand that the Building Departm ent will coll ect a "Plan Review" fee from you at the time of application submitta l a nd that you will be required to pay the "Permit Fee" as well as any "Road Impact" or "Septic System" fees required, at the time you pick up your building p~.mlft? Yes V No ------ 30. Are you aware that you must call in for an inspection by 3:30 the business day before the requested inspection in order to r·e ceive it th e following business day? Inspections will be made from 7:30a.m. to 3:30p.m. Monday through Friday. Inspections are to be called~in 384-5003. Yes No ------- 3 1. Are you aware that requesting inspection s on work that is not ready or not accessible will result in a $)'0 .00 re -insp ection fee? Yes V No ------ 32. Are you awar e that yo u are req uired t o call for a ll inspections require d under the IRC including approval on a final in spection prior to receiving a Certificate of Occupancy and occupan cy oyrbe building? Yes V No -------,--- 5 33. 34. 35. 36. 37. 38. Are you aware that the Permit Application must be signed by the Owner or a written authority being given for an Agent and that the party responsi ble for th e project must comply with the IRCY Yes / No ------- Do you understand that you will be required to hire a State of Colorado Licensed Electrician and Plumber to perform installations and hookups, unless you as the homeowner are performing the work? The licen se number of the person performing th e work will be requi.red at t~ of applicable in s pection. Yes v' No ------- Are you aware, that on the front of the Building Permit Application you will need to fill in the Parcel/Schedule Number for the lot you are applying for this permit on prior to submittal of a building,.Permi t application? Your attention in this is appreciated. Yes V . No -------------- Do you know that the local fire v:ay require you to submit plans for their review of fire safety issues? Yes No (please check with the building departme nt about thi s require m ent) Do you understand that if you are planning on doing any excavatin g or grading to the property7 rior o is suance of a building permit that you will be required to obtain a grading permit? Yes ----- Are you aware that if yo u will be connecting to a publi c water and/or sewer system , that the tap fees have to be paid and th e connections inspected b y the serv ice prov id er prior to the issuance of a Certificate of Occupancy? Yes -------.v~ ........ Sig ature of Owner Date _ _:_9-'--10--=-· 5--'1---=-1-· -'<-..?0_4_._tJ_:...__( evenings) Phone: ('110) ~1 ~ ~ 3()tM Jqf17.f>4-l_fdays); l Project Name: _ _,!\io---->"-AtJ__,__,.,III..J.~~f'\lJI--I--l/f,_..@"'-"'--!_,p&J::...=L~e£=------------- Project Address: O S~1 6L/?-~flf!dl\lfJ p 'J:rl!_. 'f!LE!Jvlfrlb rf§:J {}} ~/taO/ Notes: If you have answered "No" on any of the questions, y ou may be required to provid e this 6 information at the request of the Building Official prior to beginning the plan review process. Delays in issuing the permit are to be expected. Work may not proceed without the issuance of a permit. If it is determined by the Building Official that additional information is necessary to review the application and plans to determine minimum compliance with the adopted codes, the application may be placed behind more recent applications for building permits in the review process and not reviewed until required information has been provided and the application rotates again to first position for review, delay in issuance of the permit or delay in proceeding with construction. Bpminreq November2006 7 RC Robertson Arohitectq 320 Main Street Studio, Ste. :ZOl Carbondale. CO 81623 RE: Deck Footings on Bedrock Fur die Rankin residence theJoolings for !he exterior deck may be poured directly on die bedrock, which is less than frost depth. This is because the bedrock will not expandlcont:rRct and contract witb freeze/thaw ond tbcmore will not mo"c the deck footings. Please let me know if you bave any further qucstioos about this. :Sincerely. ~~~/ Michael E. Arbaney President ~.0. Box 2~4.4 • Cra""d 8une CO 8122.4 USA • ph: 970.3.49.5922• F: 970.349.5926 COUNTY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Joblocatedat~/~0~6~2~1 ________________________ __ PermitNo. £37&/.z ~o~' I have this day inspected this structure and these premises and found the following corrections needed: Q( Call for Re-lnspection / $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction(s) have been made, call for inspection at 970-384-5003. Date q-5-cJe 20 -=-----=- Building Inspector .~ Phone (970) 945-8212 COUNTY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Job located at :[3 7@ ~ ~ PermitNo.~t~o~c~z~; __________________________ ___ I have this day inspected this structure and these premises and found the following corrections needed: tllf Call for Re-lnspection I 0 $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction(s) have been made, call for inspection at 970-384-5003. Date / Jd. 9-o 9 20 c-------Buildi~lnspector~~ Phone (970) 945-8212 COUNTY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Job located at ~-_:s 7 £U< smAl;-DR. Permit No. #6 7/ I have this day inspected this structure and these premises and found the following corrections needed: /t} MA/{,£. svJi(!.z: V12c/ h/<1 VL / ..s ~ o!U: CJ&/isc:Ji!sgs t:Jd:e;.<.c .!Vr;:J/21?0 0 Call for Re-lnspection 0 $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction{s) have been made, call for inspection at 970-384-5003. Date _<--L_-"'--'L___-:7"_,~ Building Inspector --4~~~~c:..J~~t:&.~O:::::==~- Phone {970) 945-8212 COU~TY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Job located at 05":?2 ?&< Yu;r+ £-. . Permit No. / C?6 71 I have this day inspected this structure and these premises and found the following corrections needed: 0 Call for Re-lnspection 0 $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction{s) have been made, call for inspection at 970-384-5003. Date &': .9-6 · 0 ? 20 Building Inspector ~~-:::-?~~--==- Phone (970) 945-8212 COUNTY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Job located at s-3 7 £t!.K stf)k;/f/G P.R. Permit No. /0 6 7/ I have this day inspected this structure and these premises and found the following corrections needed: tP /IJf!£12 M«G/1 /£L.tcc.. ,/t1/sflccl7d t£?#1££0 ;C';~to A7 zoF' tTZAU::s ~ i&Mr-'l'iE ,e, tUurJOo w AI£ x r /?/ Po~;f IN 2ZAS£M£A/r-;. qj/_ A/;llL /?A 77cs OtZAtlll //?'!Ls ]51151£r -:ii"/ gc o ,£AfG.;AJ;c..c;es ge:fP /< r Ft?/C cc;r £Loo~ +C.t=lt-IA&--dois"T.5 AI ~L;i::C / ;Bo.K£.'>;, AA/1.7 caAI/"11fP7 f/OstliVkC-co/{A)£c..77b/t/ tVoe2P !3£/f~ --1--IVsz-uJ ?/ v;Ab-Rot:> M 0 Call for Re-lnspection 0 $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction(s) have been made, call for inspection at 970-384-5003. Date <:?"-8 20 CP 3' Building Inspector . ~ ~ Phone (970) 945-8212 COUNTY OF GARFIELD -BUILDING DEPARTMENT CORRECTION NOTICE 108 8th St., Suite 401 Glenwood Springs, Colorado Phone (970) 945-8212 Job located at s·--::::s 7 ?c.',< ...s,l,k/A-f5:-P,K, Permit No. /C? c:;; 7 / I have this day inspected this structure and these premises and found the following corrections needed: 0 Call for Re-lnspection 0 $50.00 Re-lnspection Fee must be paid prior to Re-lnspection You are hereby notified that the above correction must be inspected before covering. When correction(s) have been made, call for inspection at 970-384-5003. 20 Phone (970) 945-8212 Job Address t t owner Rant.! Vli Do IeVIe. Contractor b)\1)\ '{)(? ,W\0 V) QIDVL'bT · NOTES Weatherproofing __________ _ Mechanicai _______ ~----- Eiectrical Rough (State) 5[-(:J-c7 5? Electrical Final (State) 1-;;vr--o9 Final J. ~•'h:29 /Checklist Com Certificate Occupa,ncy # ;=;~-H:)'fi-!::;-rr::;cr---- Date ~ Septic System# __________ _ Date ___________ _ Final ___________ _ Other ______________ _ (continue on back) INSPECTION WILL NOT BE MADE UNLESS THIS CARD IS POSTED ON THE JOB 24 HOURS NOTICE REQUIRED FOR INSPECTIONS BUILDING PERMIT GARFIELD COUNTY, COLORADO Date Issued .. 9::'ft}0. ....... Zoned Area ............................... Permit No .... \~1.\ .............. . AGREEMENT In consideration of the issuance of this permit, the applicant hereby agrees to comply with all laws and regulations related to the wning, location; construction and erection of the proposed structure for which this permit is granted, and further agrees that if the above said regulations are not fully complied with in the wning, location, erection and construction of the above described structure, the permit may then be revoked by notice from the County Building Inspector and IMMEDIATELY BECOME NULL AND VOID. Use * mn VnFtmshrcJ ixl4e r.v!piilii /-al:fac/1{'(} qamcte Address or Legal Description 'S7i}-"[41. SpP(I1(J5 c/1'-, fiJ.;.X5 Ownerl?anK-tn, OQ/.,e~ 1 Contrac;or WJ1/.!1E!mVJ f~I1St Setbacks Front Side Side Rear This Card Must Be Posted So It is Plainly Visible From The Street Until Final Inspection. INSPECTION RECORD Footing f ?..-~ L-01-J'J1f Vlf~ OJ'-Driveway Foundation f-0}-()o )(Y]f .N'/J! Underground Plumbing 'f-30-C15-Ill/2.... Insulation Ci-k'-cf!~ Rough Plumbing 7-/<J. -os c:??<) Drywall 9-Z-'7-oS <::;?a/ Chimney&Vent g~g-e<e ¢'..UJ Electric Final (by State lnsp@46-/}l!-~ p Gas Piping 7· /1-c:>.Z s??~ Final ,;:{-'1-.Cl'/ 7~ ;rff '7? Electric Rough (By State Inspector)i}-/.5-<>/l Septic Final .P-4 Framing f{;;z 6 .O<f. _,.,. -""....,.,__ Notes: (To include Roof ij{'[;.6an~~lffi.ws ~ and Door1i installed ....::, 9;$_ ALL LISTED ITEI\!~ MUST BE INSPECTED AND APPROVED BEFORE COVERING- WHETHER INTERIOR OR EXTERIOR, UNDERGROUND OR ABOVE GROUND. THIS PERMIT IS NOT TRANSFERABLE For Inspections Ca11384-5003 108 8th Street Glenwood Springs, Colorado APPROVED DO NOT DESTROY THIS CARD Date q-~t-Df-By .JaffnW1 ~ IF PLACED OUTSI E-COVER WITH CLEAR PLASTIC \N c \ (INA n n CDYl st. Page 1 of3 Parcel Detail Garfield County Assessor/Treasurer Parcel Detail Information Asg;.s~or/_TreastJt~r_Prop~rty_Sei!I~h I A!is~.S!>WSJJhsS'_LQ_l!el)' I Ass~ssorSales SeaKh Clerk&_Recmder Re~~ptio11 Sear~h Bas_iditJildiug Char~Jeristics I Tax Informatinn l'fln,;e!J)etail I Value DS!!ail I Sa~illetail I Residential/Commer_ciallmp_ro_vemS'J1tD_eJail Land D_t;tail I PhQtQgnmh§ I Mill Levy Re_venut;s D~ti!il I Tax Area II Account Number II Parcel Number II 2008 Mill Levy I I 012 II Rl11955 II 239305306012 II 640542 I Owner Name and Mailing Address !RANKIN, DALENE IPo Box 1986 !CARBONDALE, CO 81623 Assessor's Parcel Description (Not to be used as a legal description) ISECT,TWN,RNG:5-7-88 SUB:LOS AMIGOS IRANCH #2 FLG 3 & 4 LOT:30 IPRE:R111509 BK: 1813 PG:349 IRECPT:700705 BK:1813 PG:347 IRECPT:700704 BK:1813 PG:347 IRECPT:700703 BK:1163 PG:206 IRECPT:556193 BK:0905 PG:0659 Location Physical Address: II CARBONDALE I I I I s bdo 0 0 OIILOS AMIGOS RANCH #2 FLG 31 U IVISIODo & 4 Land Acres: 112 Land Sq Ft: llo II II http ://wwwo garcoact. com/ assessor/parceloasp ?ParcelN urn ber=23 93 05 3 060 12 2/17/2009 Parcel Detail Page 2 of 3 2008 Property Tax Valuation Information II Actual Value II Assessed Value I I Land: 13o,oooll 37,7001 I Improvements: II oil 0 I Total: 13o,oooll 37,7001 Additional V all,t\D)elail Most Recent Sale Sale Date: 116/22/2006 Sale Price: 11146,000 Additional SaleJ>Iletail Basic Building Characteristics Number of Residential lo I Buildings: Number of Comm/Ind 0 Buildings: No Building Records Found Tax Information Tax Year II Transaction Type Amount I 2008 II Tax Amount $2,433.241 2007 I Interest Payment ($24.45)1 2007 Interest Charge $24.451 2007 Tax Payment: Whole ($2,444.60)1 2007 Tax Amount $2,444.601 2006 Tax Payment: Second Half I ($1 ,264.90)1 2006 Tax Payment: First Half ($1,264.90)1 2006 Tax Amount $2,529.801 2005 I Tax Payment: Second Half ($1 ,270.06)1 2005 II Tax Payment: First Half ($1 ,270.06)1 II II http://www.garcoact.com/assessor/parcel.asp?ParcelNumber=239305306012 2/17/2009 Parcel Detail 2005 Tax Amount $2,540.121 2004 Tax Payment: Whole ($2,595.1 O)l 2004 Tax Amount $2,595.101 2003 I Tax Payment: Whole ($2,204.84)1 2003 Tax Amount $2,204.841 2002 Tax Payment: Whole ($2,236.72)1 2002 Tax Amount I $2,236.721 2001 Tax Payment: Whole II ($2,248.34)1 2001 Tax Amount $2,248.341 2000 I Tax Payment: Second Half ($1,104.64)1 2000 II Tax Payment: First Half ($1,104.64)1 2000 II Tax Amount $2,209.281 I 1999 II Tax Payment: Whole ($2, 154.20)1 I 1999 II Tax Amount $2,154.201 MillL~vy RevemtesDetail Jop ofl'ilge Assessor IMabil_~_Se<:!rchQptiqns I TreaS_l!!'es_Dat<J.bllse_£eJ!Lffi_Qptions CJ~sk &_&e<::Qrg~_rQatabasd)earch_Qgti_om Garfield COlm._ty_Hmne P_!!ge Page 3 of3 The Garfield County Assessor and Treasurer's Offices make every effort to collect and maintain accurate data. However, Good Turns Software and the Garfield County Assessor and Treasurer's Offices are unable to warrant any of the information herein contained. Copyright © 2005 -2008 Good Turns Software. All Rights Reserved. Database & Web Design by Good TumL~oftware. http://www.garcoact.com/assessor/parcel.asp?Parce1Number=239305306012 2/17/2009 Owner's Manual Residential Factory Built Fireplace Operation • Maintenance • Installation OPEL2 WOODBURNING FIREPLACES RSF-IIP2_2007 -01 Dear Customer, The OPEL2 incorporates technology with elegance to give you a beautiful view of the fire without compromising on heating efficiency or environmental quality. We have designed your new OPEL2 to be easy to install, operate and maintain. It is in your best interest to become familiar with it. Study your manual to be sure that the installation is correct, then follow the guidelines for operation and maintenance. We at RSF Woodburning Fireplaces congratulate you on your choice of the OPEL2, and are confident that you have purchased a fireplace that is simply, the best. Sincerely, RSF Woodburning Fireplaces TEAM April2006 TABLE OF CONTENTS SAFETY FIRST 3 INSTALLATION DO'S AND DONT'S 3 LOCATION CREOSOTE: FORMATION AND REMOVAL 3 CEILING CLEARANCE GENERAL SPECIFICATIONS 4 OUTSIDE AIR DUCT THE COMBUSTION CONTROL SYSTEM 4 CHIMNEY CHIMNEY INSTALLATION OPTIONS 4 OFFSET CHIMNEY UNIT DIMENSIONS AND CLEARANCES 5 CHASE ENCLOSURE OPERATION 6 MASONRY CHIMNEY AIR CONTROL 6 FRAMING HEARTH EXTENSION LIGHTING 6 BENEATH HEARTH EXTENSION THE FIRST FIRE 7 MANTEL REFUELING 7 MANDATORY OPTIONS WITH THE CLEAN FACE MAINTENANCE 7 REFRACTORY BRICK INSTALLATION GENERAL CLEANING 7 LISTING LABEL PAINT 7 COMPLETE OPTIONS LIST GLASS CLEANING 7 CHIMNEY CLEANING 8 CONFIGURED OPTIONS LIST DISPOSAL OF ASHES 8 EXPLODED DRAWINGS DOOR ADJUSTMENT 8 GOLD PLATING 9 LIMITED WARRANTY OPEL2 Owne~s Manual 2 RSF Woodburning 9 9 12 12 12 13 14 15 15 16 17 17 17 17 18 19 20 21 22 24 \· .. SAFETY FIRST DO'S AND DONT'S If this fireplace is not properly installed, a house fire could result. For your safety, follow the installation directions. Contact your local authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau, etc.) regarding restrictions and installation requirements, and the need to obtain a permit. To ANYONE using this fireplace: these DO's and DO NOTs are for your safety. 1. DO read this instruction manual before lighting your first fire. 2. DO burn seasoned wood fuel or densified fuel logs. 3. To avoid glass breakage, DO NOT slam the fireplace door. 4. DO NOT ever use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or freshen up a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use. 5. DO NOT overfire the fireplace. If you are unable to slow down the burning rate of the fire or if the chimney connector behind the top louver glows red, you are overfiring the fireplace. 6. DO operate the fireplace with doors either fully closed or fully open with the firescreen. If the doors are left partly open, gas and flame can be drawn out of the fireplace opening, creating both fire and smoke hazards. 7. If you use the fireplace with the doors wide open, install a firescreen (FO-FDFS) to prevent logs and sparks from burning your floor. Under no circumstances should the fireplace be used without either the firescreen installed or the doors closed. 8. DO keep all combustible materials (furniture, firewood, etc.) at least 4' away from the front of the fireplace. 9. DO NOT use a fireplace grate or other products not specified for use with this fireplace. NATIONAl. I • NOTE: We strongly recommend that our products be installed and serviced by professionals who are certified by the National Fireplace Institute in the U.S. or by Wood Energy Technology Transfer Inc. in Canada. CBEOSOTE; FOBMATION ANQ REMOVAL When wood is burned slowly, it produces tar and other organic vapors which combine with the expelled moisture from the wood to form creosote. The creosote vapors can condense in the relatively cool chimney of a slow burning fire. When ignited, this creosote makes an extremely hot fire. The chimney should be inspected periodically during the heating season to see if a creosote build-up has occurred. If a significant layer of creosote has accumulated (1/4" or more), it should be removed to reduce the risk of chimney fire. +WARNING: BURN DRY WOOD ONLY. DO NOT BURN: DRIFTWOOD, TREATED WOOD, COAL, GARBAGE, OR PLASTIC. Do not use construction scraps (e.g. 2x4 or plywood scraps) as your only supply of fuel as you can overheat and seriously damage the fireplace. Do not use more than one wax fuel log (e.g. Duraflame) at a time and only with a firescreen on the fireplace. Use only firelogs that have been evaluated for fireplace use. In Canada, they should meet the requirements of ULC/ORD-C127-M1990. Refer to the firelog warnings and caution markings prior to use. OPEL2 Owne~s Manual 3 RSF Woodburning Fireplaces GENERAL SPECIFICATIONS THE COMBUSTION CONTROL SYSTEM Since the doors are sealed, all combustion air must come through the OPEL2's draft control. This control has a bimetal coil to allow more air when the unit is cold, and less air when the unit is hot, guarding against overheating. It can be controlled either manually with the lever that is located below the right window frame, or automatically with an optional electric wall thermostat For the first few days, it is best to operate the fireplace with the manual control fully open (moved to the right as far as possible). Just control the fire as you would any normal fireplace, using one or two logs at a time for a smaller fire, or more logs for more heat. Once you become familiar with operating the fireplace with the control open, you can start experimenting with lower settings. Remember: when the fireplace is hot, the control will not need as much movement to reduce the fire as when it is cold. The bimetal coil will already have shut the damper partway. OPTIONS There are many different ways you can finish your OPEL2 1 fireplace no matter what basic unit you have purchased (black door: FF-OPAB2, gold door: FF-OPAG2, or pewter door: FF-OPAP2). You can choose to install louvers -with or without the upper louver -louvers are available in various colors (black: FO-OPLB, gold: FO- OPLG, or pewter: FO-OPLP) or no louvers at all (FO-F). If you choose to install only the lower louver while bocking off the upper louver on your OPEL2 fireplace, you MUST install two Gravity Vent Kits (FO-V). Gravity vent dampers may not be installed on an OPEL2 with a blocked upper louver. If you choose to install your OPEL2 fireplace without any louvers, you MUST install the Clean Face Option (FO-F) along with two Gravity Vent Kits (FO-V). Gravity vent dampers may not be installed on a Clean Face OPEL2. To simplify the installation of thin non-combustible materials such as ceramic tile or sliced brick, we have designed rock retainer kits. They are not designed or required for full brick or stone. With a Louvered OPEL2, you can choose to leave all the black metal completely exposed, partially exposed or completely covered with non- combustible material. For a Louvered OPEL2, consider using the FO-FDK to keep both louvers open while covering everything else, or the FO-KP2 if your want to cover the upper louver as well. For a Clean Face OPEL2, consider using the FO-KP2, that will help you cover the entire fireplace facing with the exception of the door area. Thin materials can also be installed directly on the face of the OPEL2 using high temperature silicone as glue, without a rock retainer kit. For increased air circulation and marginally more heat output, you can add the Circulating Internal Blower (FO- FDHB5-N) to your Louvered OPEL2 or the lnline Fan (FO-CI F) to your Clean Face OPEL2. If you have any rooms directly above or adjacent to the room with the fireplace that you would like to heat, you may want to consider the Gravity Vent Kit (FO-V). The gravity vent distributes hot air to these rooms and requires no blower to assist its operation. With a Louvered OPEL2 (both louvers unblocked), you could consider installing Dampers (FO-D) on your gravity vents. The dampers will enable you to choose between sending the heated air to the gravity vent outlet or keeping it in the fireplace room. For constant heat, day and night, you will be surprised by what the Thermostat Option (FO-FDHC4) can do for you. This option provides you with the necessary parts to automatically control the draft control via a wall thermostat. It will keep your room temperature as even as though you were heating with oil, gas or electricity, except you will find wood heat more comfortable. To maximize the distribution of the heat generated by your OPEL2 fireplace throughout many rooms and different floors, consider the Central Heat Option. With our Central Heat Blower (FO-FDHB6-1), you can use the house central heating ducts or dedicated ducts to circulate the fireplace heat to one or many rooms. The Central Heat Control (FO-FDHC6) will enable automatic control of the Central Heat Blower via a wall thermostat and thermal switch. The Zone Heat Control (FO-FDHCZ1) along with Zone Damper Kits (FO-FDHCZ2) will provide the same features as the Central Heat Control but for more than one heating zone. If you wish to install the Central Heat Blower on a Clean Face OPEL2, you will need the Central Heat T (FO-T) that will enable you to connect the central heat duct along with the left gravity vent on the fireplace. 1 You can also refer to the configured option list on page 21. OPEL2 Owne~s Manual 4 RSF Woodburning Fireplaces ' .. '' ,, For a simpler way to circulate a moderate amount of warm air from the fireplace to another room, we offer the Heat Dump Kit (FO-HD) which uses a smaller fan than the Central Heat Blower. It is most often used to provide supplemental heating to a basement room when the fireplace is on the main floor but it can also be used to send the warm air upstairs. To remove accumulated ashes from the firebox, simply shovel them in to a metal container. If you have chosen to install your OPEL2 fireplace with a lower louver, you may find the optional Ash Pan Kit (FO-AP) very convenient. You remove the plug from the firebox and sweep the ashes into a hole to the ash pan. When the ash pan is full, simply remove the ash pan by the bottom louver and dispose of the ashes properly. This fireplace has been specially designed to combine high efficiency with the elegance of a wood burning fire. Most often you will take advantage of the high efficiency and the control possible with your new OPEL2 wood burning fireplace. If you would like to enjoy the sight and sound of an open fireplace, or simply have less heat output in a warmer weather you may want to install the optional OPEL2 firescreen (FO-FDFS). The OPEL2 fireplace is very efficient and clean burning but if you would like to go a step further, you could consider the Catalytic Kit (FO-FDCCO). The Catalyst ignites gases in wood smoke that would otherwise accumulate in the form of creosote in the chimney. As a result you get less creosote and more heat from your fire at low to medium burn rates. • NOTE: Many options require wiring and/or electricity for their installation. If there is any chance that any of these options will be installed in the future then suitable wiring should be run during framing. Otherwise, it will be difficult to install these options later. You can refer to page 20 for a list of options that require electricity. Detailed installation instructions are included in the box with each option. These can also be obtained from our Internet Web Site: www.icc-rsf.com. UNIT DIMENSIONS AND CLEARANCES -,-11"I~1"=t~1T:l ~ -/~~ ((~\ ~~h . J 24" I I ,J} \ " I 11/2"--/ -'-----" I ---------l ;;II~ . ···<f' I C.----37" ________ j I ~~~JL£1 'If=---¥11 ls3/4" . . 'T! n--~---::~~21>'_-1 - 3" ~1.1 1 3/4"- Figure 1 Unit Dimensions and Clearances OPEL2 Owner's Manual I 1" RefertoTable1 (K) 1 }/ 11 for m1n1mum mantel / Refer to \\ ~-height above the r ll.!•-Table 1 (J) "'---~ _ -~ door openmg .v for max1mum '""' ~ mantel depth '>··>." '\/ r--I:Cj -~>/ ~;~~ 'j /~ I ~-~ l~~···; I ~'"---. ~-~\_~ • -) I ·-:~~" .>~~ ->·~~ ~7 RefertoTable1 fr~~R,,, ._. / (B)forminlmum ~I# C~.~-~!~~0::,.\ofs•~~ _r __ >· --~ ~i,-j~" .v-A fireplace '· f:-'>-.• 1 :j Jy;""--:;; ./ ·--~ ----..// ;;£: ""--/ /~x-~ ", -~ Y~-~ .. -<..<S_~ ':? ~~~ j;-Y • Refer to Table 1-(~~/XX~ ~~~-/ for minimu_m WI-"dth __.---,,~/ -----r ~ ofhearthextenslon '-"~-X/ ... ' . . "-...,__ ~~ Refer to Table 1 (G) Non-combusUble hearth extensron " , for minimum depth and spark guard() (refer to Table1 ______ of hearth extension (I) and text for particulars) 5 RSF Woodburning Fireplaces Table 1 Unit Dimensions and Clearances A Distance of combustible material from side, back and top standoffs B Minimum distance of sida wall to the side of the fireplace c Ceiling clearance: from the base of the fireplace to the ceiling sealed enclosure vented enclosure D Minimum chimney height: minimum total chimney height from fireplace top to below the chimney rain cap E Maximum chimney height: maximum total chimney height from fireplace top to below the chimney rain cap F Maximum chimney height supported by the fireplace G Minimum depth of non-combustible hearth extension: from the front of the fireplace H Minimum width of non-combustible hearth extension: from sides of the door opening I Minimum width of the spark guard J Maximum mantel depth Minimum height of a combustible mantel above the top of the door opening: from K the highest point of the top of the door opening to below the combustible mantel (refer to the "Installation: Mantel" section for particulars) OPERATION AIR CONTROL The combustion air control handle is located below the right door (see Figure 2). When the handle is to the far right, the control is fully open and the fire will burn quickly. When the handle is to the far left, it is fully closed and the fire will burn slowly. Independent of the air control handle position, right (open) or left (closed), the bimetallic coil integrated in the draft control will cycle through keeping the air control open in the position you have selected until the bimetallic coil becomes warm enough to close the draft control to prevent overheating. It will then cool down until it is cool enough so that the bimetallic coil will open the 0" (0,0 mm) 8%" (222 mm) 7' (2, 13m) 6' (1 ,83 m) 12' (3,66 m) 40' (12,19m) 18' (5,47 m) 16" (406 mm) 8" (203 mm) 36" (914 mm) 8" (203 mm) 2811 (711 mm) draft control back to the position you have Figure 2 Air Control selected until it is warm enough to close the draft L---=--------,---------,---------l control again. The presence of the bimetallic spring in the air control eliminates the possibility of overheating the fireplace. LIGHTING Before starting a fire, make sure to completely open the draft control. It is located below the right window frame and should be pushed completely to the right. Light a fire in the fireplace, starting with paper and kindling only. Then add three or four pieces of wood, about 3" diameter. After the fire is established, close the door. Never use OPEL2 Owne~s Manual 6 RSF Woodbuming Fireplaces any flammable liquids. Once a coal bed is established, add standard cord wood. Leave the draft control open until the fire is well lit, then adjust it to the level you desire. +WARNING: DO NOT USE A GRATE OR ELEVATE THE FIRE. THE FIRST FIRE You will experience a slow start-up during the first few fires. The refractory bricks contain moisture from manufacturing and require a few hot fires to evaporate the moisture. While there is still moisture in the bricks, the bricks will be black with smoke deposits. When the moisture has dissipated, the bricks will turn white. You will experience a slight odor during the first few fires. This odor comes from curing paint and oil burning off the metal. Before the first fire, be absolutely sure to wipe off all fingerprints and debris from the gold plating, if you have chosen this option. The plating cures during this first fire, and the acid from your finger prints will permanently etch the gold plating. REFUELING Fuel wood can be of any species but the fireplace will not burn cleanly or efficiently unless the wood is well seasoned. Keep your firewood under cover. The door should be opened slowly to keep smoke from spilling into your room. If you have a problem with smoke spillage, check to see that all kitchen and bathroom fans have been shut off. They can cause negative pressure in the house which pulls smoke out of the fireplace. • NOTE: The central heat and internal blowers, if installed, should be shut off during refuelling to prevent smoke from spilling out of the fireplace. MAINTENANCE GENERAL CLEANING The high heat paint and plating can be cleaned with a soft damp cloth. Use a mild detergent and water. Do not use abrasive cleaners. PAINT You can touch up the face of the OPEL2 with Stove Bright Metallic Black high temperature paint which is available at most fireplaces dealers. Follow the directions outlined on the spray can. DO NOT attempt to paint the fireplace while it is still warm. Keep the spray can away from any source of heat or open flame. Ensure that there is adequate ventilation in the room from the time you start painting until the paint is dry. Stove Bright is available in a wide range of colors if you want to change the color of your OPEL2. We recommend that you take the time to protect or remove any item that you do not want to paint such as: the door glass, the plated door, the fireplace surroundings, etc. The glass can be removed from the door but you will have to replace the window gasket. GLASS CLEANING In a controlled combustion firebox, temperatures are not always high enough to keep the glass perfectly clean. A good hot fire once a day usually cleans off most of the deposits that have accumulated. Remember: the drier the wood and the hotter the fire, the cleaner the glass. A word of caution: although heat will not break the glass, impact can. Be careful not to hit the glass. + WARNING: NEVER CLEAN THE GLASS WITH AN ABRASIVE CLEANER. USE ONLY A CLEANER RECOMMENDED BY YOUR DEALER. NEVER CLEAN THE GLASS WHILE IT IS HOT, A SERIOUS BURN CAN RESULT. THERE ARE A NUMBER OF EXCELLENT WOOD STOVE GLASS CLEANERS AVAILABLE WHICH ARE FAR SUPERIOR TO REGULAR GLASS AND OVEN CLEANERS FOR WOOD STOVE APPLICATIONS. OPEL2 Owners Manual 7 RSF Woodburning Fireplaces CHIMNEY CLEANING Check the chimney for creosote buildup every week or so until experience shows how often you need to clean it. A buildup of Y." or more should be cleaned before more creosote accumulates. Use an 7" round brush. The baffle in the firebox can be removed to gain access to the flue from below. To remove the baffle, first remove the secondary air tube. Simply unscrew the secondary air tube on the left side, slide the tube toward the right until the left end drops out of its hole. Slide the tube back towards the left to get the right end out of its hole. To remove the baffle, push up and slide it off the brackets. Replace both the baffle and the secondary air tube as you removed them and be sure to have the holes on the secondary air tube facing toward the front. DISPOSAL OF ASHES Remove the ashes before they become too deep, i.e., before you have a spillage problem when you open the door. The ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial, or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. DOOR ADJUSTMENT The door latch and hinges can be adjusted for proper sealing of the doors. It is normal to push on the handle to close the doors. Add some of the high temperature grease provided to the door latch and hinges at least annually. To check for a proper door seal, insert a thin sheet of paper between the doors and the front of the fireplace and latch the doors. Pull gently but firmly on the sheet of paper. If the paper either tears or is hard to retrieve, the adjustment is correct. Repeat this procedure along all sides of the doors. The most important factor for controlling the burning rate of the OPEL2 is a good seal on the door gasket. If the door gasket is worn or damaged to the point where the seal is not adequate as described above, then remove and replace the gasket Replacement kits are available from your RSF dealer. To insure a proper seal, you need to adjust the tightness of the doors against the front of the fireplace as follows: 1. To tighten the center area of the doors, turn the Allen key screw clockwise (see Figure 3). 2. To tighten the side area of each door, start by slightly loosening the nuts below the door hinges of the right hand door. 3. Close the door without latching it but make sure the door pawl is engage in the door latch. 4. Adjust the door so that the joint between the two doors is straight and level. 5. Push the right hand door firmly against the facing of the fireplace to insure a good seal while tightening the hinge nuts. Use a screw driver on the bottom of the hinge pin and a wrench to tighten the nut (see Figure 4). 6. Continue by loosening the nuts below the door hinges of the left hand door. OPEL2 Owne~s Manual 8 Figure 4 Door Hinge Adjustment RSF Woodburning Fireplaces 7. Adjust the left door so that the top arch and the joint are flush with the right hand door. B. With the right hand door open, push the door firmly against the facing of the fireplace to insure a good seal while tightening the hinge nuts. 9. Verify the seal with the sheet of paper as described above. You may need to retighten the door latch after adjusting the doors. • NOTE: An improperly adjusted door seal can have a significant effect on the performance and durability of the fireplace. A poorly adjusted door can result in reduced efficiency, over firing, excessive wood consumption and premature fireplace failure. GOLD PLATING If you have gold doors or gold louvers, you will be happy to know that they will not tarnish. However, they are not scratch resistant. Use only mild soap and warm water to clean the gold when the surface is cool. The use of any household cleaner, such as Windex, abrasive cleaners, or any form of acid, may penmanently etch or remove some of the gold plating. Before the first fire, make sure to clean all fingerprints and other deposits on the gold plating. Since the plating cures during the first fire, fingerprints and other deposits will penmanently etch the gold plating. INSTALLATION Check with your local authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau, etc.) regarding restrictions and installation requirements, and the need to obtain a penmit. Remove the fireplace doors. Store them in a safe place until the installation and finishing work is finished. Be aware that heavy duty cleaning products or acid solutions will permanently damage the plating. LOCATION Your OPEL2 fireplace may be installed in many different ways (see Figure 5) without any special floor reinforcement. We recommend that you take the time to plan your entire installation (fireplace, chimney, and options) before beginning the actual installation (refer to Figure 6 and Figure 7). D ~ -~II l Il 1 C:> 1 ~ '~ ' '38" 24>' ~ I ,, ",, Jl 'Z.>iJ JIT;I~ofr 101 ti~ ~' The framing dimensions are larger than required for ease of Installation. Examples shown here are for a Louvered OPEL2. An extra 12" is required on the left of the fireplace of a Clean Face OPEL2 to connect the intake air duct. The Heat Dump Option will also require an extra 12" on the selected side. Figure 6 Louvered OPEL2 Framing Examples Dimensions of the fireplace along with clearances are shown in Figure 1 and Table 1. OPEL2 Owne(s Manual 9 RSF Woodburning Fireplaces Hearth Extension and Beneath Hearth Extension (refer to text for particulars) Radiation Shield Figure 6 Louvered OPEL2 General Installation OPEL2 Owne~s Manual 10 RSF Woodburning Fireplaces Rain Cap Storm Collar Flashing Radiation Shield with a Storm Collar In the Attic Gravity Vent Option FO-V (using flexible Insulated dueling provided by ICC only): Two FO-V's are MANDATORY with the ~ Clean Facing (shown here) Intake Grill part of Clean Facing Option FO-F Hearth Extension and Beneath Hearth Extension (refer to text lor particulars) Outside Air Inlet (refer to text lor particulars) --~-- Figure 7 Clean Face OPEL2 General Installation OPEL2 Owner's Manual 11 RSF Woodburning Fireplaces +WARNING: IF THIS FIREPLACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE CAN RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS AND CLEARANCES. DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS. 1. Note the location of roof and floor joists. Try to choose a location that does not require cutting them. 2. If at all possible, run the chimney up through the inside of the house. If it must be run outside, it should be enclosed in an insulated enclosure (see Installation: Chase Enclosure). Remember, a cold chimney causes poor draft. CEILING CLEARANCE Ceiling clearance is the distance from the base of the fireplace to the ceiling. If you vent the fireplace enclosure, you can then have a lower ceiling clearance as specified in Table 1 (C) for a vented enclosure. For a vented enclosure, you MUST install regular venting 3"x1 0" grilles or larger into holes cut within 1' of both the floor and the ceiling, to allow room air to circulate through the fireplace enclosure and reduce heat buildup. These venting grilles may be placed vertically or horizontally. Under no circumstances should the distance between the ceiling firestop and the base fireplace be less than the dimension specified in Table 1 (C). OUTSIDE AIR DUCT After the fireplace is correctly positioned, connect the outside air inlet to the outside (see Figure 8). Use an insulated aluminium flexible duct rated at over 200" F. The duct should not exceed 12' vertical rise above the base of the unit. The air inlet should never be less than 5' below the top of the chimney flue and must never terminate in attic spaces. A 4" diameter duct can be used if the total duct run is less than 25'. For longer runs, use 5" diameter duct. Both 4" and 5" connecting sleeves are provided with the fireplace. 1. Find a convenient location for the combustion air duct and outside air inlet. The outside air inlet can be above or below floor level. 2. Make a 4 %'' (5 Y." if using a 5" diameter duct) hole in the outside wall of the house. Push the outside air inlet in from the outside. Seal the joint between the air inlet and the outside wall with an appropriate sealant. Above Floor Example · ··· --~ Below Floor Example e,v ::~ I rr_ 2" Aluminium Duct Insulated Flexible Air Duct Outside Wall Outside Air Inlet Figure 8 Outside Air Connection and Installation Example 3. Place the insulated flexible duct over the round sleeve on the outside air inlet. At both ends, carefully pull back the insulation and plastic cover, exposing the flexible duct. Then at each end, attach the duct with metal screws to the air inlet and to the fireplace connecting sleeve. Carefully push the insulation and cover back over the duct. Tape the plastic cover in place with 2" aluminium duct tape. + CAUTION: WHEN RUNNING THE DUCT AROUND CORNERS, BE SURE TO PREVENT CRIMPING THE DUCT THAT WOULD RESTRICT THE COMBUSTION AIRFLOW. CffiMNEY This fireplace is certified for use with 7" ICC Model EXCEL chimney only. Please refer to Table 1 (D-E) for the minimum and maximum chimney height permitted with the OPEL2 fireplace. We recommend that the minimum height be increased by approximately 1' for every 2000' elevation above sea level. Every 30" or 45" elbow also increases the minimum height by 1'. For example, if you are living 6000' above OPEL2 Owne~s Manual 12 RSF Woodburning Fireplaces sea level, your chimney should terminate at least 15' from the top of the fireplace (12' + 3' for the 6000'). See Table 2 for more precise recommended flue heights. Make sure to read the EXCEL Chimney installation manual concerning requirements for supports, bracing, anchors, etc. Refer to Table 1 (F) for the maximum chimney height that can be supported by the top of the fireplace. +WARNING: THE CLEARANCE BETWEEN THE CHIMNEY AND COMBUSTIBLE MATERIAL MUST BE 2" OR MORE. DO NOT FILL THIS AREA WITH INSULATION. 1. Cut and frame the required holes in the floor(s}, ceiling(s) and roof where the chimney will pass through. The rough opening in the framing is 13" square (the opening can be slightly bigger, up to 13 'h", but NEVER smaller). 2. From below, install a radiation shield in each floor through which the chimney passes. At the attic level, install a radiation shield and a storm collar as shown in Figure 9. +:• WARNING: A RADIATION SHIELD MUST BE INSTALLED AT EACH FLOOR WHERE THE CHIMNEY PASSES THROUGH. 3. Place the first chimney length on the fireplace. Secure the chimney length to the fireplace with the three screws provided. The chimney must extend at least 3' above its point of contact with the roof and at least 2' higher than any wall, roof, or building within 1 0' of it. If the chimney is higher than 5' above the roof, it must be secured using a roof brace. 4. Put the roof flashing into place. Seal the joint between the roof and the flashing with roofing tar. For sloping roofs, place the flashing under the upper shingles and on top of the lower shingles. Nail the flashing to the roof using roofing nails. If the chimney is enclosed to the roof: • • In USA: use a vented flashing; In Canada: use a vented flashing, or a roof radiation shield with a regular flashing. OPEL2 Owne(s Manual 13 ~------Rain Cap 2' min. t Jla. shlng :i~h--.--- ... _L~10'____ torm Collar -:.WARNING: ~ // 3' min. DONOTPACK ~ ~ R~QUIREDAIR '~ _ ·---~ SPACES WITH / S C II INSULATION OR / ·" · · torm 0 ar OTHER 2" min. --\_,.~ m the Attic MATERIALS F~~~~ -.. WARNING: ---"~J"c:::::_ rj." MAJOR RisK • NOTE: Openings j \. ], OF FIRE, must be framed to ' . : Radiatio LOOSE FILL adequately support • , Shi ld INSULATION any chimney t: ' I • MUST NOT GO supports and roof / .... • AIIOVE_ THE assemblies C~ __ f_ RADIATION The chimney j J l SHIELD AND must be enclosed _____ / =>-MUST NEVER when it pas.ses through ~-r COME IN living spaces: min. CONTACT clearance of2"with ----WITH THE chimney CHIMNEY ~ ~Cj ,_'l>r!l '<'\0~ ~Ceiling _.---Clearance (see Table 1 (C)) Figure 9 General Chimney Installation RSF Woodburning Fireplaces 5. Place the storm collar over the chimney and flashing. Seal it around the chimney with silicone sealer (DO NOT use roofing tar). 6. Fit the rain cap on the chimney. Secure it tightly in place. OFFSET CHIMNEY An elbow may be installed directly on top of the fireplace if required. See the detailed offset charts in the EXCEL chimney installation manual. Use the offset option if you need to clear a joist or pass around a cupboard. See Figure 10 and Figure 11 for examples. • Maximum offset angle: • In USA: 30°; • In Canada: 45°. • Maximum number of elbows: four, resulting in two offsets and returns. Install the fireplace and chimney as described earlier. When you require an elbow, proceed as follows: 1. Install the required elbow. Turn it in the desired direction, and fasten it to the other section with 3 metal screws at the joints. 2. Install enough lengths to obtain the desired offset. Secure each joint with 3 metal screws. 3. Use another elbow to return the chimney to the vertical direction. 4. Install a roof support, a wall support, or an offset support above each offset to support the weight of the chimney (elbows are not designed to support the chimney above an offset). Radiation 0::. Shield ·---. Use Offset Support or Roof Support Radiation . /"Shield \ ! .. / l--.... ~---=1 I L /)J '" • 3 Metal Screws in Each Joint Figure 10 Offset Chimney Installation Example OPEL2 Owne(s Manual 14 ·'--. Flashing• ~. with Storm ••• Collar & Roof Radiation Shield Radiation Shield and Offset, Roof or -..._ Wall Support •Jn USA: use a vented flashing *In Canada: use a vented flashing or a roof radiation shield F-'---"--J~1 wnh a regular flashing Insulated Wall Radiation Shield (30" or 45') Figure 11 Offset Chimney Through a Wall Example RSF Woodburning Fireplaces CHASE ENCLOSURE If the chimney runs up the outside of the house, we recommend that it be enclosed in a chase structure. The chase should be constructed in such a way that it is an extension of the home (see Figure 12). It should be well insulated between the footings and the floor of the home to prevent heat loss. If the climate in your area is mild, insulate the chase at least to the first firestop. If the climate in your area is very cold, insulate the chase to the top to keep the chimney warmer, increase the draft, and reduce creosote buildup. We also recommend to insulate the ceiling of the chase just as if it were in the attic space. This will prevent cold air from dropping down through the chase and into the room where the fireplace is installed (see Figure 12). Some local codes require that the walls be insulated, vapor sealed and sheathed with a fire rated gypsum board (see Figure 12). We strongly recommend this procedure for all installations to prevent cold drafts from originating in the fireplace enclosure. If you follow this procedure, we recommend that you do not insulate the wall above the front of the fireplace. • REMEMBER: Check local codes concerning installation requirements and restrictions in your area. MASONRY CHIMNEY Installing your OPEL2 fireplace with a masonry chimney still requires using EXCEL chimney from the Chase liner of fire rated '"·-j-f-j--. .j_J::~" gypsum board Is Radiation recommended (may be Shield, required local i with Storm Collar in the Attic ~-~. -~-- Figure 12 Chimney Installed with a Chase Enclosure Example top of the fireplace to the wall where it will connect to a listed liner that will run up inside the masonry chimney (see Figure 13). The stainless steel liner should be fitted inside the clay liner all the way to the top of the masonry chimney. It is not meant to replace the clay liner. You can use either the EXCEL liner or any other listed liner to ULC-S635, ULC-S640 or UL-1777. Special care is to be taken to make sure that you have a good solid connection between the EXCEL chimney and the liner. A masonry adaptor (FO-FDM7) was designed specifically for that purpose and is available from your RSF dealer. It will attach to the liner with 3 stainless steel rivets (provided) and to the EXCEL chimney with 3 screws (provided). After mortaring in place, the connection between the EXCEL chimney and the liner should not be visible in order to isolate the heat released through the liner from the fireplace enclosure. As depicted in Figure 13, you must install at least one 18" length of EXCEL chimney after the EXCEL chimney elbow. The uppermost part of the EXCEL chimney -where it enters the masonry chimney - must be a minimum of 12" from the ceiling. OPEL2 Owne(s Manual EXCEL liner or other listed liner to ULC-5635. ULC-5640 or UL-1777 EXCEL chimney lenght: 18" min. EXCEL chimney elbow Figure 13 Connection to a Masonry Chimney 15 Clearances as per NBC or NFPA 211 RSF Woodburning Fireplaces • NOTE: If the ceiling is high enough, you can install one or more EXCEL chimney lengths directly on the fireplace before the elbow. If you use a flexible liner, make sure to be careful when cleaning to ensure that the stainless steel flexible liner is not dislodged in any way. Using an Existing Masonrv Chimnex + WARNING: IF YOU ARE CONSIDERING USING AN EXISTING CHIMNEY, IT MUST FIRST BE THOROUGHLY INSPECTED BY AN AUTHORITY HAVING JURISDICTION TO DETERMINE THE FOLLOWING: 1. The masonry chimney is well constructed and fully lined, in accordance with Local Building Codes and the National Building Code of Canada (NBC) or National Fire Protection Association chimney standard (NFPA 211). 2. It has been thoroughly cleaned of any soot or creosote residue and inspected to determine that it is in good working condition. 3. There is no insulation of any type in contact with the masonry chimney and there is no insulation stuffed anywhere in the chimney. 4. All the necessary clearances around the masonry chimney, along the complete run of the chimney, are respected as per NBC or NFPA 211. If the masonry chimney is enclosed in drywall, openings will probably be required in order to verify clearances at all points. 5. The masonry chimney will only be used for the fireplace and no other appliance. If major repairs are required to meet the above conditions, a new chimney should be constructed. To make the hole through the masonry chimney and make the connection to the fireplace, we recommend that you follow these steps: 1. Sight-in and mark the outline of where the EXCEL chimney will penetrate the masonry chimney. 2. Using a large (%" -2") masonry drill bit, drill a hole exactly in the center of the oval outline. With a masonry hammer and drill, slowly enlarge the hole to the size required. Remember to work from the center out. Be especially careful with the clay liner behind the brick because three sides of it must stay in place. 3. Bring the stainless steel liner down from the top of the chimney. If you are using a rigid liner you will need enough room to secure an elbow to it with at least two screws. If it is difficult to install rigid stainless steel liner in the existing masonry chimney or for a masonry chimney with less than 1 O"x1 0" inside, a listed stainless steel flexible liner can be used along with a flexible/rigid adaptor (LM-7LAF) available from your RSF dealer. 4. Install the liner elbow and masonry adaptor on the lower end of the liner. 5. Move the fireplace forward enough to install the EXCEL chimney on the fireplace (elbow and length) then move the fireplace back into position as you connect the masonry adaptor to the EXCEL chimney. Using a New MasonDf chimnex Since the masonry chimney is not build yet, we recommend that you position your fireplace, install the EXCEL chimney on it and connect to the first length of liner before building the chimney as explained above and shown in Figure 13 . The liner sections can easily be installed as the layers of brick are being placed. Since this is a new chimney, we recommend that you build it to the right size so you do not have to ovalize the liner but if you choose to use a 6"x1 0" clay liner you will need to ovalize the stainless steel liner to fit into the clay liner. • Remember: The stainless steel liner should be fitted inside the clay liner all the way to the top of the masonry chimney. It is not meant to replace the clay liner. FRAMING The enclosure walls can be framed with any suitable materials (2x4 or 2x6 studs, plywood, gypsum board, etc.). Because of the high heat output potential of the OPEL2, combustible materials must NOT go closer to the fireplace than the standoffs, top, back and sides. OPEL2 Owne~s Manual 16 RSF Woodburning Fireplaces HEARTH EXTENSION The area immediately in front of the fireplace must be protected by a non-combustible material such as brick, tile, stone, or slate. Refer to Table 1 (G-H) for the depth and width that the hearth protection should extend beyond the front and both sides of the door opening (see Figure 1). There is no minimum thickness required for the hearth extension. BENEATH HEARTH EXTENSION If the OPEL2 is installed on a non-combustible floor, the spark guard specified below is not required. Install the spark guard provided (5" x 36" piece of sheet metal) halfway under the fireplace and halfway under the hearth extension and centered on the door opening. The spark guard will extend 2%'' beneath the fireplace. This will make certain that sparks cannot lodge in this area and start a fire. If necessary, the provided spark guard can be cut to the minimum width specified in Table 1 (1). If you are preparing a raised installation, you will need a custom made spark guard, either a "Z" shaped spark guard or a right angle spark guard (see Figure 14). The Z-shaped spark guard must be used if the height between the bottom of the fireplace and the top of the RSF Fireplac:e~.~-..::: ·~~J' ~~~bustible I ·,("-''....... Flooring \• M~re than 21f2" ,/ j j 2112"0<1e'Ss Right Angl7 ! Non-Z-Shaped Spark Spark Guard Combustible Guard (not (not provided) Flooring provided) Figure 14 Special Custom-made Spark Guard non-combustible flooring of the hearth extension is less than or equal to 2 W'. The height of the Z-shaped spark guard must equal the distance between the floor and the base of the unit and go under the hearth extension and the fireplace by at least 2%". If the unit is installed higher than 2 Y." from the top of the flooring, a right angle spark guard is necessary. The sides of the right angle spark guard should be at least 2%" x 2%" and must be covered with non-combustible material. Any custom made spark guard must have the minimum width specified in Table 1 (1}, and be installed centered on the door opening. • NOTE: Custom-made spark guards are not supplied. MANTEL Refer to Table 1 (J) for the maximum depth of the mantel and its installation height. Wood or other combustible mantels must be placed as specified in Table 1 (K) and illustrated in Figure 1. Masonry and other non-combustible mantels can be placed directly above the top of the fireplace facing or higher. If the noncombustible mantel is located between the top of the fireplace facing and the specified height for a combustible mantel, then the wall portion between the top of the fireplace facing and the mantel must be covered in non-combustible material. If the non-combustible mantel is located at the same height allowed for a combustible mantel, or higher, then no special wall covering is required below the mantel. If you install a combustible mantel with side posts and/or with a combustible mantel support Refer to Table 1 (K) for combustible mantel height the door opening ---+-- Combus:·t~ib~le11~J~~~~~~ll mantel su~~ort may protrude 1" max. from the Combustible mantel side face of the fireplace and may extend downwards max. 4 1/2" Min. to combustible mantel post or surround may extend 8" max. from the Ieee of the fireplace Figure 15 Clearances for Combustible Mantel with side posts underneath, similar to the one shown in Figure 15, make sure to respect the clearances specified in Figure 15. MANDATORY OPTIONS WITH THE CLEAN FACE When installing a Clean Face (FO-F) on your OPEL2, you MUST install the intake duct (part of FO-F) to provide sufficient air to the unit along with two Gravity Vent Kits (FO-V, sold separately) to provide an evacuation path for OPEL2 Owne~s Manual 17 RSF Woodburning Fireplaces the heat. Neglecting to install either one of these will result in overheating of the unit and may put your safety at risk. Refer to each option's installation instructions for particular details. Use only genuine RSF parts. The use of any substitutes will decertify the system and may put your safety at risk. REFRACTORY BRICK INSTALLATION Before lighting your first fire, you must make sure the refractory bricks are properly installed inside the firebox. This is easily accomplished with the following instructions. To remove any of the refractory bricks, just follow the installation procedure in the reverse sequence. Refer to Figure 16 to adequately identify which refractory brick is the left and which is the right at each step of the installation. 1. First, pass the baffle (11.6.P) through the front opening of the fireplace. Then turn it parallel to the opening with the narrower portion on top. Slide the baffle up above the bracket at the top of the firebox until it is as far back as it can go. 2. Then install both back refractory bricks (left 11.11.P and right 11.12.P). 3. Continue by installing both side rear refractory bricks (left 11.9.P and right 11.10.P). Just insert the top corner of each refractory brick behind the bracket and slide it against the back refractory bricks. 11.6.P 11.9.P 11.7.P • 4. Next install the front side refractory bricks (left 11.7.P and right 11.8.P) Figure 16 Refractory Bricks Installation with the finished side towards the front of the unit. -"" 11.10.P 5. Then install both left and right bottom refractory bricks (left 11.14.P and right 11.15.P) before installing the bottom central refractory brick (11.18.P). 6. Finish by installing both front refractory bricks (left 11.17.P and right 11.16.P) These refractory have been designed specifically for the OPEL2 and no modifications are required to ensure a proper fit. 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W.OIR.I.-E'.i ll'G~ ~""J.at~~t:l:U~·pruwr::·tES~JI.'TCSCI"'""IH7.a£.l.ll.£S· SMFR.IERJES. E~ ~~..lf.1JrQU.P$.,S'JS"IEMEilTS.'SWTPA"A ~'frt ~ IA£IIOSDIP'£S~ts .:AUITOIII~ ~OIJE:S l:lt CMJJfiTM;if. ati\TIU.l,. ~'I'SE"Jll';l,. ADA~mE'X:.WBllliEE t:E.~RIE. 11 !-FEWIP.LJICSIIEI"llr o·UNEVTRE LlCn "Sit FoVR!.dllt'£.<t JJAl WJ:Hf -t:li~ M ~ "NI\' m.~~ Soa:'Ul.Ell."lP.Iro'I OF'El-'.ISi tl~ .w&" ll.ES~ "l'llFF.A:C"r~ "fj1l P\A:::E. .m!RILJlll~KA:.EC ~~ ~$1l.ll.!IMEII'fl.i'i4-~SU~ffF.RIL"~ • 1SJ1R C.V.t.L'I'SS=.tJ.!;IIE.'N 'fll.JICE:. OfRr:IFJfll'Mt="M~SE!...O'<IU.. l'll!mf.IE" SWII L.ES tlm:.'S-IOI'JS OL ~1Rt"JCUL!SL".Wllll.1 ""mCO I<SF; "N" 'II <>• :p> "' <; 10., o .._ ..._ ~I loll l· '· '"\. I ~ vnt-onJ . .''!S111'l~ II.S.~L'IIJUII.F~I!* ~.::IJmfJ!~ilQ~'f ':U11t -~ ~m P*.Rtrt:UUI.":tE ~1:.'!~ s:t'l.~Rlli£. U;tl'UJl':IICTJ.lRfDB'I','I~ITI"'A"RIICC aCJ.!J..fllll.l\liW1'.~~ ~.P,~ . .Jr.'I'CB:" ~99.9::1-;Jf:'l: r-c;; :::! z G) > Ill m r- COMPLETE OPTIONS LIST Electricity Required FO-AP Ash Pan Kit FO-CIF lnline Fan ./ FO-D Gravity Vent Damper FO-DUCT5 Insulated Duct 5 feet FO-F Clean Face Kit FO-FDCCO Catalytic Kit FO-FDFS Opel l'irescreen FO-FDGRK2 Gasket Replacement Kit (Opel and Opel2) FO-FDHB5-N Blower-Internal ./ FO-FDHB6-1 Blower -Central Heat ./ FO-FDHC4 Thermostat Kit ./ FO-FDHC6 Central Heat Control ./ FO-FDHC6-1 Back Draft Damper FO-FDHCZ1 Zone Heat Control ./ FO-FDHCZ2 Zone Damper Kit ./ FO-FDK Rock Retainer Kit FO-FDM7 Masonry Chimney Adapter 7" FO-HD Heat Dump Kit ./ FO-KP2 Rock Retainer Kit for full coverage or Clean Face Opel2 FO-OPLB Opel Louver Kit-Black FO-OPLG Opel Louver Kit-Gold FO-OPLP Opel Louver Kit -Pewter FO-T Central Heat T Option FO-V Gravity Vent Kit OPEL2 Owne~s Manual 20 RSF Woodburning Fireplaces CONFIGURED OPTIONS LIST Clean Face OPEL2 Required Optional Not available Clean Face Option FO-F Gravity Vent Kit FO-V (2) lnline Fan FO-CIF Catalytic Kit (must be installed before facing) FO-FDCCO Firescreen FO-FDFS Blower-Central Heat FO-FDHB6-1* Thermostat kit (must be installed before facing and FO-FDHC4 must be accessible for servicino) Heat Dump Kit FO-HD Rock Retainer Kit for full coverage or Clean FO-KP2 Face0pel2 Central Heat T Option FO-T Ash Pan Kit FO-AP Gravity Vent Damper FO-D Blower (internal fan) FO-FDHB5-N Louvered OPEL2 Required Optional Not available Opel Louvers-Black or FO-OPLB Opel Louvers-Gold or FO-OPLG Opel Louvers-Pewter FO-OPLP Ash Pan Kit FO-AP Gravity Vent Damper FO-D Catalytic Kit FO-FDCCO Firescreen FO-FDFS Blower (internal fan) FO-FDHB5-N Blower -Central Heat FO-FDHB6-1* Thermostat kit FO-FDHC4 Opel • Rock Retainer Kit for Louver option FO-FDK Heat Dump Kit FO-HD Opel -Rock Retainer Kit for Louver option FO-KP2 Gravity Vent Kit FO-V (1 or 2) lnline Fan FO-CIF • Possible add-ons: FO-FDHC6, FO-FDHCZ1, FO-FDHCZ2 OPEL2 Owne(s Manual 21 RSF Woodburning Fireplaces -------------------------------------------~~~ ,... ~ ~ gj ~---~---1 ·. ~···· ... -;)-~ ~~ 0 0 • 99.11.01.P REFRACTORY COMPLETE SET I<SF' 1..______'--..._ 11.8.P 99.1·0.03..P TOP LOWER HARWARE ASSEMBLY (X2) ~ l r "' : 99.10.04.P BOTTOM LOUVER (X1) HARDWARE n ~~ HH I I I ! ' ' l_j li , 1 -99-.09--Jl-2..--P---------.,.99-Jl9-.o-,_-p ____________ _ LEFT 'HANDLE RIGHT HANDLE ~-, ASSEMBLY ~ ASSEMBLY ,-~A · F~Y L \) I .... ,._____., /-.J.---1 I Jl Jf i tfil $ /'-~-14.6.1 ASSEMBLIES 10.3.NP ~.06.02.P HAIN & PENDAN~.~ 1 ASSEMBLY ....-• I • ·~ l ·~ . OPEL2 Apr.2006 LIMITED WARRANTY WOODBURNJNG flliPLA.CES 30 Years Limited Warranty All RSF Woodburning Fireplaces models are warranted against defects in material and workmanship for a period of 30 years, subject to the following conditions: During the first year RSF Woodburning Fireplaces will repair or replace, at our option, any parts which upon examination by an authorized RSF Woodburning Fireplaces representative, are found to be defective, except the parts listed in the EXCLUSIONS portion of this warranty. RSF Woodburning Fireplaces will also pay reasonable labor costs for the repair work. During the second through fifth years RSF Woodburning Fireplaces will repair or replace, at our option, any parts which upon examination by an authorized RSF Woodburning Fireplaces representative, are found to be defective, except the parts listed in the EXCLUSIONS portion of this warranty. RSF Woodburning Fireplaces shall not be responsible for any labor costs associated with this repair work. During the sixth through thirtieth years RSF Wood burning Fireplaces will provide replacement parts, if available, at 50% of the published retail price, except for the parts listed in the EXCLUSIONS portion of this warranty. RSF Wood burning Fireplaces shall not be responsible for any labor costs associated with this repair work. EXCLUSIONS: • Electrical components are warranted for one year only. • Glass and plating. • Damage due to normal wear and tear, such as paint discoloration, worn gaskets, eroded or cracked refractory components. • Repairs or replacements necessitated by vandalism, neglect, abuse, over-firing, improper fuel or fuel loads, or failure to adequately service the unit, as stated in the owner's manual. • Repairs or replacements (particularly charges for travel and labor) not authorized by RSF Woodburning Fireplaces in advance. LIMITATIONS: • All items found to be defective will be replaced or repaired upon return of the defective part to an authorized RSF Woodburning Fireplaces dealer. RSF Woodburning Fireplaces will not be responsible for freight costs related to shipping replacement parts. • Any complete fireplace, or part thereof, that is replaced or serviced under this warranty, will be warranted for a period not exceeding the remaining term of the original warranty. • This warranty is not transferable. • This warranty does not apply to damage to the appliance while in transit. • This warranty does not apply if the installation does not conform to the installation requirements in the owner's manual. RSF Woodburning Fireplaces is free of liability for any damages caused by the appliance, as well as material and labor charges incurred in the removal or re-installation of any RSF Woodburning Fireplaces fireplace under this warranty. Incidental or consequential damages are not covered by this warranty. The remedies set forth herein are exclusive, and the liability of the seller shall not exceed the price of the fireplace or part thereof upon which the liability is based. This warranty is expressly in lieu of all other warranties expressed or implied, including the warranties of merchantability and fitness for use and all other obligations or liabilities on the part of RSF Woodburning Fireplaces. OPEL2 Owner's Manual 24 RSF Woodburning Fireplaces HEAT&GLO. Where everything comes together Models: CERONA-36 CERONA-42 Owner's Manual Installation and Operation OAS·FIRED c@us LISTED CAUTION DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions Included. • Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. A WARNING: lfthe information in these instructions is not followed exactly, a fire or explosion may result causing proper- ty damage, personal injury, or death. • Do not store or use gasoline or other flamma- ble vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas -Do not try to light any appliance -Do not touch any electrical switch. Do not use any phone in your building. -Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. -If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. This appliance may be installed as an OEM Installation In manufactured home (USA only} or mobile home and must be installed In accordance with the manufacturer's Instruc- tions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installa- tion In Mobile Homes, CANICSA Z240MH. This appliance is only for use with the type(s) of gas indi- cated on the rating plate. A WARNING HOT! DO NOTTOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT. Glass and other surfaces are hot during operation and cool down. • Keep children away. CAREFULLY SUPERVISE children In same room as appliance. Alert children and adults to hazards of high temperatures. Do NOT operate with protective barriers open or removed. Keep clothing, furniture, draperies and other combustibles away. This appliance has been supplied with an Integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier Is not present or help is needed to properly Install one. In the Commonwealth of Massachusetts: • Installation must be performed by a licensed plumber or gas fitter: See Table of Contents for location of additional Commonwealth of Massachusetts requirements. • ln.stallatlo. n a. nd se. rvioe. of this app. lianoe should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory-trained professionals, or technicians supervised fd by an NFI certified professional. \!r;;~~;r~(~~-~, Heat & Glo • Cerona-36, Cerono·42 • 2106·900 Rov.C • 9106 Read this manua l before installing or opera ting this appliance. Please retain this owner's manual for future reference. Congratulations Congratulations on selecting a Heat & Glo gas appliance -an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected Is designed to provide the utmost in safety, reliability, and efficiency. This Owner's Manual should be retained for future reference . We suggest that you ke ep It with your other Important documents and product manuals . The Information contained in this Owner's Manual, un less noted otherwise, applies to all models and gas control systems. As the owner of a new appliance, you'll want to read and ca refully follow all of the instructions contained In this Owner 's Manual. Pay special attention to all Cautions and Warnings . Your new Heat & Glo gas appliance will give you years of durable use and trouble -free enjoyment. Welcome to the Heat & Glo family of appliance products I Homeowner Reference Information We recommend that you re cord th e following pertinent In form ation abou t your appliance . Model Name:-----------~------Date purchased/installed : Serial Number: ----------------~-Location on appliance:--------- Dealership purchased from : ----~~------~ Dealer Phone : ----------- Notes : --------------------------------------------------------------------~ Listing Labe l Information/Location The model information regarding your specific appliance can be found on the rating plate usually located In the control area of the appliance . Type of Gas Gas and Electric Information 2 BAS·FIRED c@us LISTE D He AT& G LO H ... ' GO~•"''"" Qf i ... !Vlll&t1 omt T•<IVI~DQi .. lno Wl•r' tvor)1hng I'Vtllf-li~~~hr.r • 2Q§Q1 Ktnsiflgton !)QylfVif~, \..itk~IIJ, MN §6044 Not for U$0 with solid fuel. (No rJott pa~ rmtro utill~o avoc un comoustilllo sollrJe), Typo Qf gu (§Qitf Pf CJn)· Tl\ii a pplt~n~ mY§I bo 1n~!l1 od jn O}~COf ~n~ wt lliQQI ~es, If §n ~, ifn91. fol low N'-1§1 l'/?J 1 in tt1 tV~A9f G~gA 0 14$ in §l itll~li9'l [.QQn;. (IMJ.{IJJi¥rappij~t1/H ionlgst;<Kift~ftJglen'tfnlf NATURAL GAS '""""' ""· "",. .. ,.,.. r~o ••• '"'~'"'"""'· ,.,., ,,. m.. ~;.o~o~~o~i"" !i#W!i~·ft ,.~J ANSI Z21XX·XXXX • CSA 2.XX·MXX • UL3078 Minimum Permlnlblo Gn Supply for Purpo•e~ of Input Adju3tment , Approved Minimum (Oe Gal) Acc eptl!ble 0 .0 In W/J. (Po, Col. rJ 'eau) Maximum Prenuro (Pression) 0.0 in w.c. (Po , Col. rJ'eau) M~xlmum Menifold Prenure (Pnnslon) 0.0 In w.c. (Po . Col. rJ 'eau) Minimum Men~old Prenure (Pro ss/on) 0.0 In w.c. (Po . Col. rJ 'oau) ,.------, TotBI fi leclri ca l Requirements : ooovac. OOHz ., less than oo Amperes I MADe IN USA I IN C~ADA Model : xxxxxxxx AlTITUO ~: 0.0000 H 0000-0000FT. (Module): MAX.INPUHITUH: 00.000 00,000 MIN. INPUT !HUH : 00.000 00.000 Sorlal ORIFI CE SIZE: *XXXXX #)()()()()( (SIIrfp): xxxxxxxx Heat & Gto • Ce rona ·36 , Cerona ·42 • 2106·900 Rev. C • 9/06 Model Number Serial Number · Table of Contents · Section 1: Listing and Code Approvals Section 9: Gas Information A Appliance Certification ............................... 4 A Fuel Conversions ............... . .. .... 29 B. BTU Specifications ...................................... 4 B. Gas Pressures ................. . .......... 29 C. High Altitude Installations ............................. 4 C. Gas Connection ... .. .................... 29 1:. Non-Combustible Materials Specification ... 4 F. Combustible Materials Specification ........... 4 Section 10: Electrical Information G Requirements for the Commonwealth A Recommendation for Wire ..................... 31 of Massachusetts ......................................... 5 B. Connecting to the Appliance .................... 31 Section 2: Getting Started A Design and Installation Considerations ...... a C. lntelllfire Ignition System Wiring .............. 31 D. Junction Box Installation .......................... 33 B. Tools and Supplies Needed ........................ 6 C. Inspect Appliance and Components ............ 6 Section 11: Finishing A Mantel Projections .................................. 35 Section 3: Framing and Clearances A Selecting Appliance Location ...................... 7 B. Constructing the Appliance Chase .............. 8 B. Facing Material ....................................... 36 C. Finishing Material Requirements ............ 37 D. Hearth Extension .................................... 38 c. Clearances ................................................... 8 D. Mantel Projections ....................................... 9 E. Hearth Extension ...................................... 10 Section 12: Appliance Setup A Remove Shipping Materials ................... 39 B. Clean the Appliance ................................ 39 Section 4: Termination Locations C. Accessories ............................................. 39 A Vent Termination Minimum Clearances .... 11 D. Ember Placement .................................... 39 + B. Continue Adding Vent Components ........... 13 E. Positioning the Logs .............................. .40 C. Install Support Brackets ........................... 13 F. Glass Assembly ....................................... 44 G Grilles and Trim ..................................... 44 Section 6: Vent Information and Diagrams H. Air Shutter Setting ................................. 44 A Vent Table Key ........................................... 14 B. Use of Elbows ........................................... 14 Section 13: Operating Instructions C. Measuring Standards ................................. 14 A Before Lighting Appliance ........................ 45 D. Vent Diagrams ............................................ 15 B. Lighting Appliance ................................... 46 Section 6: Vent Clearances and Framing + A Pipe Clearances to Combustibles ........... 18 C. After Appliance Is Lit... ............................. 4 7 D. Frequently Asked Questions ................... 47 B. Wall Penetration Framing .......................... 18 c. Vertical Penetration Framing ...................... 19 Section 14: Troubleshooting A lntelllflre Ignition System ....................... ..48 Section 7: Appliance Preparation A Removing non-combustible Facing Section 16: Maintaining and Servicing Appliance .......... 46 Material Assembly ..................................... 20 B. Securing and Leveling theAppllance ......... 21 c. Installing non-combustible Facing Material ... 21 D. Installing Flue Restrlctors .......................... 22 Section 16: Reference Materials A Appliance Dimensions Diagram ............ 52 B. Vent Components Diagrams ................... 53+ c. Service Parts ............................................ 57+ Section 8: Installing Vent Pipe A Assembly of Vent Sections ...................... 23 D. Warranty ................................................... 63 E. Contact Information .................................. 64 B. Disassembly of Vent Sections ................... 25 c. Installing Heat Shield & Termination Cap . 26 D. Installing Roof Flashing and Vertical Termination Cap ......................................... 27 Heat & Glo • Cerona-36, Corona-42 • 2106·900 Rov.C • 9106 3 1 Listing and Code Approvals A. Appliance Certification MODEL: CERONA-36, CERONA-42 LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Fireplace Heater STANDARD: ANSI Z21.88b-2Q05oCSA2.33Wv'I200&UL.307B This product is listed to ANSI standards for "Vented Gas Appliance Heaters" and applicable sections of "Gas Burn- ing Heating Appliances for Manufactured Homes and Rec- reational Vehicles", and "Gas Fired Appliances for Use at High Altitudes". NOT INTENDED FOR USE ASA PRIMARY HEAT SOURCE. This appliance Is tested and approved as either supplemen- tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition In the U.S.A. and the CANICGA 8149 Installation Codes in Canada. This model may be installed in a bedroom or bed-sitting room In the U.S.A. and Canada. B. BTU Specifications Model Maximum Minimum Orlfl<e s~. (U.S. or Canada) Input BTUH Input BTUH (OMS) us 37,500 25,000 32 (0-2000 FT) Cerona-36 (NG) CAN (20<10-4500 FT) 33,750 22,300 33 us 48,000 32,000 29 (0-2000FT) Cerona-42 (NG) CAN (20004600 FT) 40,500 28,800 30 Heat & Glo Quality Systems registered by SGS ICS c. High Altitude Installations U. L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada. When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. lfthe heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility. If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities. A WARNING Do NOT use this appliance If any part has been under water. Immediately call a qualified service technician to Inspect the appliance and to replace any part ofthe control system and any gas control which has been under water. E. Non-Combustible Materials Specification Material which will not Ignite and burn. Such materials are those consisting entirely of steel, Iron, brick, tile, concrete. slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Stan- dard Teet Method for Behavior of Materials In a Verti- cal Tube Furnace at 760'0, shall be considered non-com- bustible materials. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed pa- per, plant fibers, plastics, or other material that can Ignite and burn, whetherfiame proofed or not, or whether plastered or unplastered shall be considered combustible materials. 4 Hoot & Glo • Corona-36. Carona-12 • 2106~900 Rev. C • 9106 NOTE: The following requirements reference various Massachusetts and national codes not contained In this document. G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment Installed in every dwelling, building or structure used in whole or In part for residential purposes, Including those owned or operated by the Commonwealth and where the slda wall exhaust vent termination is less than seven (7) feet above finished grade In the area of the venting, lnclud· lng but not limited to decks and porches, the following re- quirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of Installation of the side wall horizontal vented gas fueled equipment, the Installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up Is Installed on the floor level where the gas equipment is to be Installed. In addi· tlon, the Installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm Is Installed on each additional level of the dwelling, building or structure served by the side wall hori· zontal vented gas fueled equ lpment. It shall be the respon· siblllty of the property owner to secure the services of qual- Ified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fu· eled equipment is Installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and bat· tery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be Installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required In accordance with the above provisions shall comply with NFPA 720 and beANSI/UL 20341isted and lAS certified. Slgnage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (6) feet above grade directly In line with the ex- haust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, In print size no less than one-half (1/2) Inch In size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB· STRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa· lion unless, upon Inspection, the Inspector observes car- bon monoxide detectors and slgnage installed in accordance with the provisions of 246 CMR 5.06(2)(a)1 through 4. Exemptions The following equipment is exempt from 246 CMR S.06(2)(a)1 through 4: • The equipment listed In Chapter 10 entitled "Equipment Not Required To Be Vented" In the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fu- eled equipment Installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horl· zontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installa· lion of the equipment and the venting system shall include: Detailed instructions for the Installation of the venting system design or the venting system components; and • A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but Identifies "special venting systems", the following requirements shall be sat· isfied by the manufacturer: • The referenced "special venting system" Instructions shall be included with the appliance or equipment Installation Instructions; and The "special venting systems" shall be Product Approved by the Board, and the Instructions for that system shall include a parts list and detailed Installation instructions. A copy of all Installation Instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent· lng instructions, all parts lists for venting Instructions, and/ or all venting design Instructions shall remain with the ap· pllance or equipment at the completion of the installation. See Gas Connection section for additional Common· wealth of Massachusetts requirements. Heat & Glo • Corona-36, Corona-42 • 2106·900 Rev.C • 9106 5 2 Getting Started A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to op· erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. CAUTION Check building cedes prior to installation. Installation MUST comply with local, regional, state and national codes and regulations. Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits. When planning an appliance Installation, it's necessary to determine the following information~ installing: • Where the appliance is to be installed. • The vent system configuration to be used. • Gas supply piping. • Electrical wiring. • Framing and finishing details. • Whether optional accessories-devices such as a fan, wall switch, or remote control-are desired. ,A WARNING Keep appliance dry. Mold or rust may cause odors. • Water may damage ccntrols. B. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Reciprocating saw Pliers Framing material Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses C. Inspect Appliance and Components ,A WARNING Inspect appliance and ccmponents for damage. Damaged parts may impair safe operation. Do NOT install damaged ccmponents. • Do NOT install lnccmplete ccmponents. • Do NOT Install substitute components. Report damaged parts to dealer. • Carefully remove the appliance and components from the packaging. • The vent system components and trim doors are shipped in separate packages. • The gas logs may be packaged separately and must be field Installed. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the Instructions before starting the In· etallatlon. Follow these Instructions carefully dur· lng the Installation to ensure maximum safety and benefit. ,A WARNING Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: Installation and use of any damaged appliance or vent system component. Modification of the appliance or vent system. Installation other than as instructed by Hearth & Home Technologies. Improper positioning of the gas logs or the glass door. Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. Level Manometer 1/2 • 3/4 Inch length, #6 or #8 Self-drilling screws Voltmeter Tape measure Noncorrosive leak check solution One 1/4 Inch female connection (for optional fan). 6 Heat & Glo • Corona-36. Corona·42 • 2106·900 Rev. c • 9106 3 Framing and Clearances NOTE: • Illustrations refiect typical installations and are EQB DESIGN PURPOSES QNLY. Illustrations/diagrams are not drawn to scale. • Actual Installation may vary due to Individual design preference. A. Selecting Appliance Location A WARNING ;; - Fire Risk Provide adequate clearance: • Around air openings • To combustibles • For service access Locate appliance away from traffic areas. When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1 ). NOTE: For actual appliance dimensions refer to Sec- tion 16. 1+--A-~ A ~0~ ~// /: /' A F-+~ V /B ALCOVE 1 lJ INSTALLATION lu I~ E ~I --1--+~v·/ '( c In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Section 3.C and 3.0) • Vent Clearances and Framing (Section 8), G CERONA-36 A B c D E F lndles 51 42-1/8 73-1/4 36 65-1/2 1/2 Millimeters 1295 1070 1861 914 1664 13 CERONA-42 A B c D E F lndles 56-5/8 49-1/8 80-1/8 36 72-112 1/2 Millimeters 1438 1248 2035 914 1842 13 Figure 3.1 Appliance Location• Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev.C • 9106 G 22-1/4 565 G 22-1/4 565 7 B. Constructing the Appliance Chase A chase Is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not re· qulred to be, installed Inside a chase. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope In any manner. Walls, ceiling, base plate and cantilever floor of the chase should be Insulated. Vapor and air infiltration barriers should be Installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air lnfiltra· tlon may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. To further prevent drafts, the wall shield and ceiling flrestops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unlaced Insulation. If the appliance is being Installed on a cement slab, a layer of plywood may ba placed underneath to prevent conducting cold up Into the room. C. Clearances ~ - ~ - A WARNING Fire Risk. Odor Risk. Install appliance on hard metal or wood surfaces extending full width and depth of appliance. • Do NOT Install appliance directly on carpeting, vinyl, tile or any combustible material other than wood. ,&WARNING Fire Risk. • Construct chase to all clearance specifications In manual. • Locate and install appliance to all clearance specifications in manual CLEARANCES TO COMBUSTIBLES: A B c D E F G H I J Rough Rough Rough Ro~XJh Clearai'ICe! to Noll-Combustible Combll$tible ao~nd Side$ of Front of Openlrg Opening Openfng Qpenirg CeiliDJ from Top Floor Flooring Appliance Apptiai"!C;$ AppUance (Vent Pipe) (HOIQht) (Depth) ('Mdth) of Arch Opening in 10 50-1/2 22-1/4 42-1/8 49 0 8 1/2 1/2 36 Cerona-.36 mm 254 1283 565 1070 1245 0 203 13 13 914 Cerona-42 In 10 54-1/2 22-1/4 49-118 45-1/4 0 a 1/2 1/2 36 mm 254 1384 565 1248 1149 0 203 13 13 914 Figure 3.2 Cloarancoe to Combuetlbloe 6 Hoot & Glo • Corona-36, Corona·42 • 2106·900 Rev. C • 9/06 D. Mante l Proj ectio ns 1 CE ILING A COMBUSTIBLE FACING MATE RI AL FIREPLACE HEADER A Cerona-36 in. 32-1/4 mm 819 Cerona -42 in. 28-1/2 mm 72 4 B 16-3/4 425 16-3/4 425 c 16 406 16 406 11n. TY PI CAL .-1 ,. E MINIMUM FROM TOP OF ARCH OPENING TO CElLIN ·-. D E 11 49 279 1245 11 45-1/4 279 -114 9 Figure 3.3 Clearances t o Mant els or othor Combustibles above Appliance -. 0 IN TIRI07LL Top VI ow MANTLIHIIO OR WALL PROJECTIONS Al B ~ W A minimum is , then B maximum is A in. 1 2 3 4 5 6 7 8 9 10 11 12 mm 25 51 76 1(j 127 152 171 203 229 254 2n 305 B in. 1 2 3 4 5 6 7 8 9 10 11 12 mm 25 51 76 10 127 15 171 203 229 254 tn 305 Figure 3.4 Clearances t o Mante l Legs o r Wall Projections (A cce ptab le on bot h sides of opening.) c A Cerona~ in 49 rrrn 1245 Ce rona-42 in 45-114 rrrn 11 49 Figure 3.5 B 16-314 4;!5 16-314 425 c 4J.{)./8 1108 (i()-5'8 1286 r!RiPL~C C ARCtl OPtiNINO NOTE: If using the Apo ll o Mantel Syst em, the appliance must be raised 1-1/41n . from floor. Heat & Glo • Cerona-36, Ce rona-42 • 2106-90 0 Re v.C • 9/06 9 E. Hea rth Exte nsi on A WARNIN G Fire Risk. Hea rth ex tension req uired to protect combust ible fl oor s in front of appliance . • A n 8 In c h mi n imum hearth exte n sio n mu st be co nstru cted of non-co mbustib le mate ria l. A B Ceron a-36 in. 41-1/8 8 mm 1045 2 0 3 Cerona-42 in. 48-118 8 mm 1222 2 0 3 Flguro 3.6 Hoarth Extonslon Olmen alona 0 1 ln. max . r 8 In tnl n _ .. 125 mm ) (203 'mrn) -.. ! f,\Y'" tor doo r i UJ CIOir[ W O~O:OT H E R COMEI UBTIBL.I! FLOOR OR PLATFORM '\ MAABL I!, GRA NIT E, TILE OR OTH En NON ·C OMIIU BTIDLE HEARTH EXTENSION - \ BOTTOM OF FIREPLACE Clearan ce to covo nuf co mbustible hearth extonalon Figure 3.7 MAY Bl! COMG UBTIOI.E MAT ERIAL COMDUS TIOLBS UP TO 1 I N C~! TH ICK ALLOW ED UNDER n tl! OP I!NINQ A•DISTA NCE FRO M FLOOR TO UNI T OAS ilPAN B•NON·CO MOUSTIB LE! HEART H EXTE NSION If A is , then B mi nimum Is A in . 1 2 3 4 5 6 mm 25 51 76 102 127 152 8 in . 8 8 8 8 8 0 mm 203 203 203 203 203 0 >6 >152 0 0 Clearance to oxpoud com buetlble he11 rth oxtonslon Figu re 3.8 10 Hea t & Glo • Ce ronR ·36. Cerona·42 • 2106·900 Rev. C • 0106 4 Termination Locations A. Vent Termination Minimum Clearances - A WARNING Fire Risk. Explosion Risk . Maintain vent clearance to combustibles as specified . • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fire. Measur e vert ica l clearan ce s from th is surfac e. Measure horizontal clearan ces from this surface . (See Figure 4.4 for specific clearances) Flguro 4.1 ZPT. MI N. HORI ZONTAL OVBRH ANO ROOI'PITCii 18 XJ 1Z li (MIN.I · MINIMU M HBIOHT PROM ROO~ TO LOWIBT 0180 HAROII OP I NING Bgqf fltgb tt IMio,l Et, Flat to 61 12 .......................................................... 1.0• Over 611 2 to 7112 ............................................... 1.25' Over 711 2 to 6112 ............................................... 1.5* Over 811 2 to 91 12 ............................................... 2.0* Over 911 2 to 10112 ............................................. 2.5 Over 1011 2 to 11 112 ........................................... 3.25 Over 1111 2 to 12112 ........................................... 4.0 Over 1211 2 to 14112 ........................................... 5.0 Over 14/1 2 to 16112 ........................................... 6.0 Over 1611 2 to 161 12 ........................................... 7.0 Over 1611 2 to 201 12 ........................................... 7.5 Over 2011 2 to 21/1 2 ........................................... 8.0 • 3 foo t minimum In snow regions Figure 4.2 Minimum Height from Roof to Loweet Dlachargo Opening Figure 4.2 spec ifies minimum vent he ights for vario us pitched roof s. j_ ZOIN. (MINIMUM I TO PfRP ~N DICUL.A R WA LL (QAI ON\. VI Figure 4.3 Multiple Vertical Tormlnatlon Hea t & Glo • Cero no-36. Cerona -42 • 2106 ·900 Rev.C • 9106 11 A [Y'J ;; VENT TERMINAL. ® A AIR SUPPL.Y INI.ET A = 12 Inches ............ clearances above grade, veran · (See Note 1) da, porch, dec k or balcony 8 ::: 12 Inches ............ clearances to window or door that may be opened, or to per· manently closed window. (Glass) D* :;: 18 Inches ............. verti ca l clearance to unventil at- ed soffit or to ventilated soffit lo- ca ted above the terminal *30 inches ............ for vinyl clad soffits and below electrical service F :o 9 Inches .............. clearance to outside corn er G = 6 Inches ............... clearance to Inside corner H :: 3 ft . (Canada) ...... not to be Installed above a gas met er/regulat or assembly within 3 feet (90cm) horizontally from th e center -line of the regu lator "' 3ft. (U .S.A ) 6ft. (Canada) ....... clearance to gas service regula· tor vent outlet J = 9 inches (U .S.A.) 12 Inches (Canada)clearance to non -me chanical air supply Inlet to building or the combustion air inlet to any other appliance .. a vent shall not terminate directly above a sidewa lk or paved driveway whi ch Is located betwe en two sing le family dwelling s and se rve s both dwellings . ••• only permitted If veranda , por ch, de ck or bal co ny Is fully open on a minimum of 2 sides benea th the floor, or meets Not e 2. NOTE 1: On private property wh ere termin ati on Is less than 7 fee t above a sidewa lk, driveway, deck, porch , veranda or balcony, use of a listed ca p shie ld Is suggested . (See vents co mpon ents page) NOTE 2: Termination In an alcove space (spaces ope n only on one side and with an ove rhang) are permitt ed with th e dimensions specified for vinyl or non -viny l siding and so ffit s. 1. There must be 3 fee t minimum betw ee n termination caps. 2. All mechani ca l air Intakes within 10 fe et of a termination cap must be a minimum of 3 fee t below the termin ati on ca p. 3. All gravity air Intakes within 3 feet of a termination ca p must be a minimum of 1 foo t below th e termination ca p. Figure 4,4 Minimum Cloa rancoa for Termln11 tlon JOrK ~ a AREA WHERE TERMINAL IS NOT PER MITTED K = 3ft . (U .S.A,) 6ft. (Canada) ......... clearance to a mechanical (pow ered) air supply Inlet L*• .. 7ft .......................... clearan ce above pav ed side· (Seo Noto 11 walk or a paved driveway lo· cated on ~ property M*•• = 18 Inches .............. cleara nce under veranda. porch, deck. balco ny or overhang 42 Inch es .............. vinyl AI --co ve A II tl pp ca ons N :: 6 Inches ................. non -viny l sidewalls 12 Inches .............. vinyl sidewalls p ;;; 8ft. Q MIN RMAX- 1 cap 3 feet 2 X Q ACTUAL 2 caps 6 fee t 1 X Q 'CTUAL 3 caps 9 feet 2/3 X Q ACTUAL 4 caps 12 feet 1/2 X Q """AI Q-• # l81TJ1Inai1Qn Clps X 3 R...,, • (~ t # teiTillnaUon c1ps) x Q•=" S = 6 Inches ................. c l earance from sides of (Sou Noto6) electrical service T = 12 Inches ................ clearance above ele ctrical (S oe Noto 6) service NOTE 3: Local codes or regu lati ons may require different clea ran ces . NOTE 4: Te rmination caps may be hot. Consider their proximity to doors or other traffic areas. NOTE 5: Location of the vent termination must not interfere wi th access to the electrica l service . WARNING : In the U.S: Vent system termination is NOT permit - ted in screened po rches . You mus t fo llow side wall, overhang and ground clearances as stated in the instructions. In Ca nada : Vent system termination Is NOT permitted In scree ned porches . Vent system termination Is permitted In porch areas with two or more sides open . You must foll ow all side walls. overh ang and ground clearances as stated in th e In stru ction s. Hea t & Glo assumes no respo nsi bility for the Improper perfor· mance of th e appliance when the venting sys tem doe s not me et these requiremen ts. CAUTION: IF EXTERIOR WALLS ARE FINISH/ED WITH VINYL SIDING IT IS SUGGESTED THAT A VINYL PRO TeCTOR KIT BE INSTALLED . 12 Hea t & Glo • Cero na·36. Ce rona -42 • 2106·900 Rev . C • 9/06 + B. Continue Adding Vent Components WARNING Fire Risk. Installation of this fireplace requires the use of heat shield 385-290 above the first 90' elbow In the venting system. To Install the Heat Shield: 1. Determine If the heat shield is required. Do so by mea- suring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more than 4 inches, the heat shield is NOT required. If it is 4 inches or less, the heat shield IS REQUIRED. Install per the following steps. See Figure 4.5. Figure 4.G (COMBUSTIBLE SURFACE HEAT/ SHIELD 3"MIN. (76mm) 2. Fasten the shield In place using the four pilot holes pro- vided in the part. The shield should be oriented such that the 13 1/8 inch dimension (longest dimension) Is run- ning In the same direction the elbow Is pointing. The shield should be centered directly above the elbow, and positioned so that it creates a 1/2 inch airspace between the shield and the combustible surface. See Figure 4.6. CORRECT INCORRECT Figure 4.6 • If the combustible materials are not in place at the time of Install the elbow heat shield may be screwed to the exhaust pipe (see Figure 4. 7). Cut the tabs as shown and bend down. Secure the heat shield to the pipe main- taining 3 Inch to 41nch between the pipe and shield. SCR\ ~ , .. \II\\ - 11~~ """' VI) - -Figure 4.7 Refer to Cinch Pipe and Termination Cap Installation In- structions. Continue adding vent components, locking each succeed- Ing component Into place. • Ensure that each succeeding vent component is secure- ly fitted and locked Into the preceding component In the vent system. • 90' elbows may be Installed and rotated to any point around the preceding component's vertical axis. If an el- bow does not end up in a locked position with the pre- ceding component, attach with a minimum of two (2) sheet metal screws. c. Install Support Brackets Refer to Cinch Pipe and Termination Cap installation in- structions. Hoot & Glo • Corona-36, Corona-42 • 2106-900 Rov.C • 9/06 13 5 Vent Information and Diagrams A. Vent Table Key Th e abbreviations listed in this vent table key are used in the vent diagrams . Symbol Description V1 First section (closest to appliance) of vertical length V2 Second section of vertical length H1 First section (closest to appliance) of horizontal length H2 Se cond section of horizontal length A WARNING 8 Fire Haz~:~rd . Explosion Risk. Asphyxiation Risk . Do NOT connect this gas appliance to a chimney flue serving ~:~ separate solid·fuel or gas burning appliance. - • Vent this appliance directly outside. • Use separate vent system for this appliance . May impair safe operation of this appliance or other appliances connected to the flue . B. Use of Elbows CAUTION ALL vent configuration specifications MUST be followed. • This product is tested and listed to these specifications. • Appliance performance will suffer if specifications are not followed . Diagonal runs have both vertical and horizontal vent as - pects when calculating the effects . Use the rise for the ver - tical aspect and the run for the horizontal aspect (see Fig · ure5.1). Two 45 ° elbows may be used In place of one 90° elbow. On 45 ° runs, one foot of diagonal Is equal to 8.5 Inches hori - zontal run and 8.5 inches vertical run . A length of straight pipe Is allowed between two 45 ° elbows (see Figure 5.1 ). Vertical Figure 5.1 ' ' "' 'z '·-~~ ..... !ob , I 4./----........ -.,....-...... • ...c-Horizontal -.- C. Measuring Standards / , / Vertical and hori zontal measurements listed in the vent diagrams were made using the following standards . 1. Pipe measurements are shown using the effective length of pipe (see Figure 5.2). 2. Measurements are mad e from the applian ce outer wrap, not from the standoffs . 3. Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Fig · ure4 .1). 4. Vertical terminations are measured to bottom of termi - nation cap . 5. Horizontal pipe installed level with no rise . DVPPIPE . .. ~ T Effoctlvo Holght/l.ongth _L Pip& OW4 OVP6 OW12 DVP 24 OVP3 6 OVP46 DVP 6A DVP1 2A DVP12MI OVP24MI Flguro 11.2 DVP Pip& Effoctlv& Length Length ln . mm 4 102 6 152 12 305 24 610 36 914 46 12Hl 3 to 6 761o152 3 to 12 76 103 05 3 10 12 76to3 05 3 to 24 76 to 610 14 Hea t & Glo • Ce rona-36, Ce rona-42 • 2106 ·900 Rev. C • 9/06 D. Vent Diagrams 1' A WARNING Fire Risk. Explosion Risk. Do NOT pack Insulation or other combustibles between ceiling firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. Top Vent· Horizontal Termination V Minimum H, Maximum One Elbow Figure 6.3 Two Elbows Figure 6.4 INSTALLED HORIZONTALLY Cerona-36 ONLY> 0.5 ft 152 mm 2ft 610 mm v. 1 ft 305 mm 2ft 610 mm 2ft 610mm 5ft 1.5 m 3ft 914mm 8ft 2.4 m 4ft 1.2 m 11 ft 3.4 m 5ft 1.5 m 14ft 4.3m 6ft 1.8 m 17ft 5.2 m 7ft 2.1 m 20ft 6.1 m 8ft 2.4 m 23ft ?.Om V, =40ft (12.2m) Maximum H, = 23 It (7.0 m) Maximum V, + H, = 63 It (19.2m) Maximum NOTE: Mum have a minimum vertl· Minimal Vertical Vent cal vent before at· Model ft. mm tachlng a 90' el· Cerona-36 0.5 152 bow to the unit. Cerona-42 1 305 See chart. V Minimum H +H Maximum Cerona·36 ONLY> 0.5 It 152 mm 21! 610 mm -------- 1 It 305 mm 211 610 mm 211 610 mm 51! 1.5 m 3ft 914 mm 8ft 2.4 m 4ft 1.2 m 11ft 3.4 m 5ft 1.5 m 14ft 4.3 m 6ft 1.6 m 17ft 5.2 m 7ft 2.1 m 20ft 6.1 m 8ft 2.4m 23ft 7.0 m V, + H, + H2= 63ft (19.2 m) Maximum H, + H, =23ft (7.0 m) Maximum NOTE: Mum have Minimal Vertical Vent a minimum vertl· cal vent before at· Model ft. mm tachlng a 90' el· Cerona-36 0.5 152 bow to the unit. Cerona-42 1 305 See chart. Heat & Glo • Cerona·36. Carona·42 • 2106·900 Rav.C • 9/06 16 1. Top Vent· Horizontal Termination ·(continued) Three Elbows Figure 6.6 2. Top Vent· Vertical Termination Straight Up Vertical Venting Figure 6.6 Cerona-36 ONLY> V +V, Minimum H + H Maximum 0.5 ft 152 mm 3ft 914 mm 1 ft 305 mm 4ft 1.2 m 2ft 610 mm 7ft 2.1 m 3ft 914 mm 10ft 3.0 m 4ft 1.2 m 13 4.0 m 5ft 1.5 m 16 4.9 m 6ft 1.6 m 17 5.2 m 7ft 2.1m 22 6.7 m H, + H," 22ft (6.7 m) Max. V, + V 2 + H, + H," 62 ft (16.9 m) Max. Minimal Vertical Vent Model ft. mm Cerona-36 0.5 152 Cerona-42 1 305 NOTE: MlW have a minimum vertical vent before attaching a 90' elbow to the unit. See chart. I v1 • 60FT MAX. (16.2 MJ I NOTE: On vertical venting config- urations Install the flue restrlctor found In the appliance manual bag. Follow flue restrictor instructions In Section 70. 16 Heal & Glo • Corona,36, Corona,42 • 2106·900 Rev. C • 9/06 2. Top Vent· Vertical Termination ·(continued) Two Elbows v, Figure 5.7 Three Elbows Figure U Minimum H1 Maximum Cerona-36 ONLY> 0.5 It 152mm 2ft 610mm I Cerona-36 ONLY> ~~ 8 r INITAI.I.IO HORIZONTAL.LV 1 It 305mm 2 It 610 mm 2ft 610 mm 5 It 1.5 m 3ft 914 mm 8 It 2.4 m 4ft 1.2 m 11 It 3.4 m 5ft 1.5 m 14 It 4.3 m 6ft 1.8 m 17 It 5.2 m 7ft 2.1 m 20ft 6.1 m 8ft 2.4m 23 It 7.0 m H, = 23 It (7 .0 m) Max. v, + V2 + H, = 63 It (19.2 m) Max. Minimal Vertical Vent Model ft. mm Cerona-36 0.5 152 Cerona-42 1 305 NOTE: M.IW have a minimum vertical vent before attaching a 90' elbow to the unit. See chart. V1 + V2 Minlmum H1 + H2 Maximum 0.5 It 152 mm 3ft 914 mm 1 ft 305 mm 4ft 1.2 m 2ft 610 mm 7ft 2.1 m 3ft 914 mm 10ft 3.0 m 4ft 1.2 m 13ft 4.0 m 5ft 1.5 m 16ft 4.9 m 6ft 1.8 m 19ft 5.8 m 7ft 2.1 m 22ft 6.7 m H1 + H2 = 22ft (6.7 m) Max. V1+ V, + H1 + H2 = 62ft (18.9 m) Max Minimal Vertical Vent Model ft. mm Cerona-36 0.5 152 Cerona-42 1 305 NOTE: M.IW have a minimum vertical vent before attaching a 90' elbow to the unit. See chart. Heal & Glo • Cerona-36. Cerono-42 • 2106-900 Rev.C • 9/06 17 6 Vent Clearances and Framing A. Pipe Clearances to Combustibles ,A WARNING Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. • Do not pack air space with Insulation or other materials. Failure to keep Insulation or other materials away from vent pipe may cause fire. NOTE: Slope not require d. ~ ln. TOP ;;-==] CLI!ARANCI! ~ 1 AR I In, CLI!ARANCE OUND VERTICAL SECTIONS y ""l -- Figure 6.1 Pipe Clearances l l " t 11n, 810BANO BOTTOM CLEARANCE Note; Hoot thiolda MUST overlap by a minimum of 1·1/::.!ln. (36 mm). Tho heat 1hlold 11 designed to be used on a wall41n. to 1·1/41n. (102 mm to 184 mm) thick. If wall thickness It leaa than 41n. (102 mm) the exlllting heat ahleld!l must be field trimmed. If wall thlckno1a 111 greater than 7·1/4 in (184 mm) a OVP·HSM·B will bo roqulre<l. HEAT SHIELD i WALL Figure 6.2 Horizontal Clearances to I B. Wall Penetration Framing Shows center of 10 Inch x 12 Inch vent framing holes for top and rear venting. The center of the hole Is one (1) Inch (25.4mm) above the center of the horizontal vent pipe. A A B Cerona-36 in. 61·1/2 60·1/2 mm 1562 1537 Cerona-42 ln. 72 71 mm 1629 1803 Figure 6.2 Exterior Wall Hole Combustible Wall Penetration Frame a hole in a combustible wall for an interior wall shield flrestop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as those used In the wall con· struction. The wall shield fires top maintains minimum clear- ances and prevents cold air Infiltration. Non-Combuetlble Wall Penetration If the hole being penetrated Is surrounded by noncombustl· ble materials such as concrete, a hole with diameter one Inch greater than the plpa Is acceptable. 18 Hoot & Glo • Corono·36, Corono·42 • 2106·900 Rev. C • 9106 C. Vertical Penetration Framing A WARNING Fire Hazard Keep loose materials or blown insulation from touch- -ing the vent pipe . • Nationa l building codes recommend us· lng attic shield to keep lo ose materials/ blown Insulation from co ntacting vent. • Hearth & Hom e Technologies requir es th e use of an attic shield . Installing the Ceiling Flrestop • Frame an opening 10 inches by 10 inch · es whenever the vent system pen e· trates a ceiling/floor (see Figure 6.3). • Frame the area with the same sized lum · ber as used in ceiling/floor joist. A • When Installing a top vent vertical term I· B ~~~,......,=-~-......./ nation appliance the hole should be dl · rectly above the appliance, unless the flue is offset. • Do not pack insulation around the vent. Insulation must be kept away from th e pipe . Installing Attic Shield Note: An additional ceiling flrestop Is not required If attic shield is used . • Frame opening for attic shield . • Attic shield may be installed above or below ceiling (see Figure 6.4). • Secure with three fasteners on each side . • Fold tabs at top of attic shield In toward vent pipe . Tabs must keep vent pipe centered within shield . • Fie ld construct additional shield height if insulation is deeper than height of at· tic shield . B DVP 10 ln. 10 in. PIPE: Flguro 6.3 BflNDTABSIN AROUND PIP E ATTIC SHIELD INSTALLED BELOW CEILING Flgurfl 6.4 Installing tho Attic Shiold Hoat & Gio • Ce rona·36. Ce rona ·42 • 2106 ·900 Rev .C • 9106 ATTIC ABOVE ATTIC SHIELD INSTALLED ABOVE CEILING 19 7 Appliance Preparation A. Removing Non-combustible Facing Material Assembly The non -combustible assembly Is located on the back of appliance (see Figure 7.1 ). Figure 7.1 Non·Combuatlble Facing Matorlal Anombly CAUTION Handle with care . • Non-combustible material may be damaged if dropped. • Hold non -combustible pieces In place . • Remove and save two screws from upper brackets (see Figure 7.1 ). • Remove non -combustible pieces . • Remove and save three screws from lower bracket (see Figure7 .1). • Discard brackets . • Replace screws In holes where these pieces were at- tached to appliance. 20 Hea t & Glo • Co ron a·36, Ce rone -42 • 2106 ·900 Rev . C • 9/06 B. Securing and Leveling the Appliance CAUTION Sharp Edges Wear protective gloves .. -.. ... ~....-1 and safety glasses during installation. A WARNING Fire Risk. • Prevent contact with sagging, loose insulation. • Do NOT install against combustible materials such as exposed Insulation, plastic and Insulation backer. The diagram shows (Figure 7.2) the location ofthe nailing tabs provided to secure the appliance to the framing members. Flguro 7.2 Propor Positioning, ~ovollng and Socurlng of a Appllanco • Place the appliance into position. • Level the appliance from side to side and front to back. • Shim the appliance, as necessary. It Is acceptable to use wood shims. • Bend out nailing tabs on each side. Keep nailing tabs flush with the framing. • Secure the appliance to the framing by using nails or screws through the nailing tabs. WARNING Fire Risk. • ALWAYS maintain specified clearances around the appliance. • Do NOT notch Into the framing around the appliance spacers. Failure to keep insulation, framing or other material away from the appliance may cause fire. C. Installing Non-combustible Facing Material A WARNING Fire Risk. Follow these instructions exactly. Facing materials must be installed properly to prevent fire. No materials may be substituted without authorization by Hearth & Home Technologies. • Center and attach top board to the framing members (see Figure 7.3). • Use fasteners from fastener packet (in manual bag) in shaded areas (Figure 7.3). Use regular sheetrock screws In non-shaded areas (see Figure 7.3). APPLY FASTENERS FROM FASTENER PACKET IN SHADED AREAS Flguro 7.3 Attaching Non-combustiblo Facing Motorial Heal & Glo • Cerona-36. Corona-42 • 2106-900 Rev.C • 9/06 21 • Attach the left and right side pieces to the framing mem - bers . (See Figure 7.3). NON-COMBUSTIBLE FACING MATERIAL r- "';:: ~ ..... 1- I ~ . . ~n ~~ ~ ,.... B 11n. l"fm) T"" J( ~..J...\jiJI. t A A B Cerona-36 in. 43~5/8 50-3/16 mm 1108 1275 Cerona-42 in. 50-5/8 54 -3/8 mm 1286 1381 Figure 7.4 Complete Installation of Non -c ombuetlblo Facing Material ~ Use a wet or dry towel or soft brush to remove dust or dirt from facing material. • Apply a non-combustible adhesive to attach tile , stone or other non-combustible finishing materials per manufacturer's Instructions . D. Installing Flu e Restrlctors Locate th e flue restr lctor and two screws Inside the manual bag . Use the following table to determine wh ich restrictors to use for the vent run. Vent Run Vertical 15 ft. -50 ft. Cerona-36 1-1/4 Cerona-42 1-1/4 Mount the flue restrlctor to the flapper door using two screws (see Figure 7.5) . eX HAU ST -----"""""" COLLAR TOPOF 1 FIREPLACe I EXHAUST I PORT Figure 7.11 22 Heat & Glo • Corona-36. Co rona -42 • 2106 -900 Rev. C • 9/06 8 Installing Vent Pipe A. Assembly of Vent Sections A WARNING Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 In ches . • Use pilot holes for screws . • Screws must not exceed one Inch long . • Pipe may separate If not properly joined . Make sure that the fiberglass rope ring supplied in the manual bag seals between the first vent component and the outer appliance wrap (see Figure 8.1 ). FIRST VENT COMPONENT OUTER WRAP Figure 8.1 Fiberglass Ropo Ring Attaching Vent to the Firebox Assembly To attach the first pipe section to the collars, slide the male end of the inner vent of the pipe section over the Inner collar on the firebox assembly. At the same time, slide the outer flue over the outer collar on the appliance . Push the pipe section Into the appliance collar until all the lances (Figure 8.2) have snapped in place . Tug slightly on the section to confirm it ha s Note: Make sure the seams are not aligned to prevent unintentional disconnection . completely locked Into place . It is Figure 8.5 soame acceptable to use screws no longer "'---------------------------' than 1 inch to hold outer pipe sections tog ether. If predrllllng hole s, do NOT penetrate Inner pipe . Assembling Pipe Sections Insert the inner flue of section A into the flared inner flue of section B. Start the outer flue of section A over the outer flue of section B (see Figure 8.3). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance . Once both inner and outer flues are started, press section A onto section 8 firmly until alliances have snapped into place . Check to make sure th ey have snapped together (see Fig - ure 8.4) and the seams are not aligned (see Fig - ure 8.5). Tug slightly on section A to confirm It has co mpletely locked Into place . For 90 ° and 45 ° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put In the outer flue at the horizontal elbow joint to prevent the elbow from rotating . Use screws no longer than 1 inch. If predrllllng screw holes, do NOT penetrate inner pipe. Heat & Glo • Ce rona·36. Ce rona·42 • 2106·900 Rev.C • 9/06 23 Assembling Minimum Installations (MI) Sections Ml secllons are non-unlllzed so that they can be cut to a certain length. Cut these sections to length from the non- expanded end (see Figure 6.6). They can then be attached by first connecting the expanded end of the Ml inner flue with the inner pipe from the adjacent pipe secllon and securing with three screws. The expanded portion of the Ml Inner flue must overlap completely with the unexpended end of the adjacent pipe section. The outer flue can then be inserted Into the adjacent outer flue expanded end and attached to the next pipe secllon with three screws. The other end of the Ml pipe section can then be attached by fitting another pipe section to it and snapping it together, as normal. Assembling OVP·12A Slip Sectlone The outer flue of the slip section should slide over the outer flue of the pipe section and into (inner flue) the last pipe section (see Figure 8. 7) . Slide together to the desired length, making sure that a 1· 1/2 Inch outer flue overlap is maintained between the pipe section and slip section. The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer flues using the pilot holes (see Figure 8.8). This will secure the slip section to the desired length and prevent it from separating. The slip section can then be attached to the next pipe section. If the slip section Is too long, the Inner and outer flues of the slip section can be cut to the desired length. Figure 8.8 Figure 8.7 Slip Section Pilot Holea Figure 8.8 Screws Into Slip Section 24 Hoot & Glo • Corona-36, Corona42 • 2106-900 Rev. c • 9/06 Socurlng tho Vent Sections Vertical Sections Verti ca l sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise . The vent support or plumber 's strap (spaced 120 ° apart) may be used to do this (see Figure 8.9). Horizontal Sections Hori zo ntal sections of vent must be supported every 5 feet with a vent support or plumber's strap . B. Disassembly of Vent Sections To disassemble any two pieces of pip e, rotate either section (see Figure 8.11 ), so that the seams on both pipe sections are aligned (see Figure 8. 12). They can then be carefully pulled apart. ~ - A WARNING Fire Risk. Explosion Risk . Combustion Fume Risk. Use vent run supports per installation instructions . Connect vent sections per installation instructions . • Maintain all clearances to combustibles. • Do NOT allow vent to sag below connection point to appliance. Improper support may allow vent to sag or separate. Figure 8.9 Securing Vertical Pipe Section s Figure 8.10 Securing Horizo ntal Pipe Sections Figure 8.11 Rotate Soam e tor Dleaeeembly Flguro 8.12 Align anti Dleo eee mblo Vont Sections Hea t & Glo • Ce rona -36, Ce rona ·42 • 2106 ·900 Rov.C • 9/06 25 C. Installing Heat Shield and Horizontal Termination Cap A WARNING Fire Hazard Impaired performance of appliance • Telescoping flue section of termination cap MUST be used when connecting pipe section to termination cap. _ • Maintain a 1-1/2 Inch minimum overlap on telescoping flue section of termination cap. A WARNING Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance Overlap pipe slip sections at least 1-1/2 Inches. Use pilot holes for screws. Screws must not exceed 1 Inch long. Pipe may separate If not properly Joined. Heat Shield Requlrementa for Horizontal Termination For all horizontally vented appliances, a heat shield MUST be placed one inch abova the top of the vent between the wall shield firestop and the base of the termination cap. There are two sections of the heat shield. One section attaches to the wall shield flrestop with two screws. The remaining section is attached to the cap In the same manner. If the wall thickness does not allow the required 1-1/21nch heat shield overlap, an extended heat shield must be used. The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield fire stop. The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space It from the pipe section (see Figure 8. 13). Installing the Horizontal Termination Cap Vent termination must not be recessed In the wall. Siding may be brought to the edge of the cap base. Flash and seal as appropriate for siding material at outside edges of cap. When Installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA·B1491nstallatlon codes. OUT<R Vli:NT A WARNING Burn Risk INN!i:RWNT Local codes may require Installation of a cap shield to prevent anything or anyone from touching the hot cap. INT!i;RlOR fiXT!i:RIOR SHMTHINQ RIMRVfiNT HEAT SHIELD 1-1/liN. (315MM) MIN. OVERLAP Flguro 8.13 Vontlng through tho Wall NOTE: Where required, an exterior wall flashing is available. When penetrating a brick wall, a brick extension kit Is available for framing the brick. 26 Hoot & Glo • Cerono-36. Cerona-42 • 2106·900 Rev. C • 9/06 0. Installing Roof Flashing and Vertical Termination Cap To install roof flashing see Figure 8.14 . For Installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14) . .,---HORIZONTAl. .-------~.... OVERHANG 20 INCH ES ROOP PITCH 18 X/12 H (MIN .)· MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING BPQf Pltcb H IMin.l Ft. Flat to 6/12 ...................................... 1.0* Ove r 6/12 to 7/12 ......................... 1.26* Ove r 7/12 to 6/12 ........................... 1.6* Ove r 6/12 to 9/12 ........................... 2.0' Over 9/12 to 10/1 2 .......................... 2.6 Ove r 10/12 to 11/12 ...................... 3.25 Over 11/12 to 12/1 2 ........................ 4.0 Ove r 12/12 to 14/12 ........................ 6.0 Ove r 14/1 2 to 16/1 2 ........................ 6.0 Ove r 16/12 to 18112 ........................ 7.0 Over 16/12 to 20112 ........................ 7.6 Over 20/12 to 21/12 ........................ 8.0 • 3 fo ot minimum In snow reg ions Figure 8.14 Minimum Height from Roof to Lowest Discharge Opening A WARNING Fire Risk . Explosion Risk. Inspect external vent cap regularly. • Ensure no debris blocks cap. • Combustible materials blocking cap may ignite. • Restricted air flow affects burner operation . To attach the vertical termination cap, slide the inner collar of the cap Into the inner flue of the pipe section and place the outer collar of the cap over the outer flue of the pipe section . Secure the cap by driving the three self-tapping screws (sup· plied) through the pilot holes In the outer collar of the cap into the outer flue of the pipe (see Figure 8.15) . Figure 8.15 Heat & Glo • Cero na-36, Ce rona ·42 • 2106 -900 Rev.C • 9/06 27 Assembling and Installing Storm Collar CAUTION Sharp Edges Wear protective gloves and safety glasses during installation. Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets and tighten nut to complete storm collar assembly (see Figure 8.17). Slide the assembled storm collar down the pipe section until it rests on the roof flashing. Caulk around the top of the storm collar (see Figure 8.15). Figure 8.18 Anombllng tho Storm Collar Figure 8.17 Aaoombllng tho Storm Collar Around tho Plpo 26 Heat & Glo • Cerona·36, Cerona·42 • 2106·900 Rev. C • 9/06 9 Gas Information A. Fuel Conversions Before making gas connections ensure that appliance being Installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quail· fled technician using Hearth & Home Technologies speci- fied and approved parts. B. Gas Pressures Proper Input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51. WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 112 psig. Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 112 pslg. WARNING Verify inlet pressures. High pressure may cause overfire condition. • Low pressure may cause explosion. • Verify minimum pressures when other household gas appliances are operating. Install regulator upstream of valve If line pressure Is greater than 112 pslg. Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating. Preeeure Natural Gas Propane Minimum 5.0 inches 11.0 Inches Inlet Pressure w.c. w.c. Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c. Manifold 3.51nches 10.0 inches Pressure w.c. w.c. C. Gas Connection NOTE: Have the gas supply line Installed In accordance with local building codes, If any. If not, follow ANSI 223.1. Installation should be done by a qualified Installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts Installation must be performed by a licensed plumber or gas fitter.) NOTE: A listed (and Commonwealth of Massachusetts ap· proved) 112 inch (13mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 inch (13mm) control valve Inlet. • If substituting for these components, please consult local codes for compliance. Refer to Reference Section 16 for location of gas line ac- cess in appliance. NOTE: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2-112 inches in diameter and does not penetrate the flrebox. WARNING Gas Leak Risk Support control when attaching pipe to prevent bending gas line. NOTE: The gap between the supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, un-faced Insulation to prevent cold air Infiltration. Heat & Clio • Corono-36. Corono-42 • 2106-900 Rov.C • 9106 29 • Ensure that gas line does not come In contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve com- partment and connected to the 1/2 inch connection on the manual shutoff valve. A WARNING Fire or Explosion Hazard Gas buildup during line purge may Ignite. • Purge should be performed by qualified techridan. • Ensure adequate ventilation. • Ensure there are no Ignition sources such as sparks or open flames. A small amount of air will be in the gas supply lines. When first lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. 8 - A WARNING CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk • Check all fittings and connections. Do not use open flame. After the gas line Installation is complete, all connections must be tightened and checked for leaks with a commercially- available, non-corrosive teak check solution. Be sure to rinse off all leak check solution following testing. Fittings and connections may have loosened during shipping and handling. WARNING Fire hazard. Do NOT change the valve settings. This valve has been preset at the factory. Changing valve settings may result in fire hazard or bodily Injury. HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and approved without requiring changes lor elevations from 0 to 2000 feet in the U.S.A. and Canada. When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1 000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility. If Installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities. 30 Hoot & Glo • Cerono-36, Corono-42 • 2106-900 Rev. C • 9106 10 Electrical Information A. Recommendation for Wire This appliance requires 110-120 VAC be wired to the junction box for proper operation of the appliance. This appliance uses an lntelllfire Ignition system. NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70- latest edition or the Canadian Electric Code, CSA C221. 1. B. Connecting to the Appliance A WARNING Wire 110V to electrical junction box. Do NOT wire 11 OV to valve. Do NOT wire 110V to wall switch. Incorrect wiring will damage millivolt valves. Incorrect wiring will override IPI safety lockout and may cause explosion. • This appliance includes the WSK300-HNG wall control. It requires the installation of a wall switch, to be con- nected to this appliance. Please reference the WSK300- HNG instructions (21 01-915) for specific installation and operating instructions. • Use the wire provided with this product to connect the wall switch with the receiver control, as outlined in the instructions for the WSK300-HNG control. • Keep wire lengths short as possible by removing any excess wire length. • Low voltage and 110 VAC voltage cannot be shared within the same wall box. C. lntelllflre Ignition System Wiring This appliance requires a 110 VAC supply to the appliance junction box for operation. A wiring diagram Is shown In Figure 10.1. This appliance Is equipped with an lntellifire control valve which operates on a 3 volt system. This appliance Is supplied with a battery pack which requires two D cell batteries (not Included). Batteries cannot be placed in the battery pack while using the 3 volt AC transformer. Conversely, the transformer must be unplugged If the battery pack Is used. CAUTION Battery polarity must be correct or module damage will occur. Optional Accessories Requirements Wiring for optional accessories should be done now to avoid reconstruction. CAUTION Label all wires prior to disconnection when servicing con- trols. Wiring errors can cause improper and dangerous op- eration. Verify proper operation after servicing. Replace damaged wire with type 105° C rated wire. Wire must have high temperature Insulation. Hoot & Clio • Coronn-36, Cerono·42 • 2106·900 Rev.C • 9/06 31 Figure 1o.1 IPI Wiring Diagram 32 NOT US!D GRN RED IPI MODULE BLK NOT CONNECTED HIILO SOLENOID RED BATTERY PACK NOTE: WIRE TYPE BO'C Note: Appliance will not operate unless properly grounded. Hoot & Clio • Corona-36, Carono-42 • 2106·900 Rov. C • 9106 D. Junction Box Installation If the box Is being wired from the OUTSIDE of the appliance: • Loosen screw on the Romex connector, feed the necessary length of wire through the connector and tighten the screw. • Make all necessary wire connections and reattach the cover plate to the outer shell. If the box Is being wired from the INSIDE of the appliance: • Remove the screw attaching the junction box to the outer shell, rotate the junction box Inward to disengage it from the outer shell (see Figure 1 0.2). • Loosen the screw on the Romex connector, feed the necessary length of wire through the con- nector and tighten the screw. • Pull the electrical wires from outside the appliance through this opening into the valve compartment. • Make all necessary wire connections to the receptacle and assemble the receptacle and cover to the junction box. 0 GROUND WIRE INSIDE 60X 60TTOMPAN NOTE: Do NOT wire 110VAC to wall switch. Figure 10.2 Junction Box Detail Heat & Clio • Corona,36, Corona,42 • 2106-900 Rov.C • 9106 33 NOTE IOAf?PLIANCE !NSTALLEB~: To protect appliance after Installation, but before us e, please replace corrugated splatterguard on unit per dir ections noted below. STEP 1 For Cerona -36, center left to right over glass and fold top center section under top heat shield as in figure 1. For Cerona -42, center left to right over glass and fold top three center sections under top heat shield . Figure 1. STEP2 On the Cerona -36 model, place outside tabs over top heat shield and behind arched opening . For Cerona ·42, place outer left and right tabs over top heat shield and behind arched opening . Figure 2 Illustrates placement of outer center section and outer tabs over and under top heat shield on Cerona·42. The splatter guard must be Inserted until tabs are engaged behind arched steel opening for both models. Figure 2. ST EP3 Push In folded bottom tab over control module heat shield, placing lower outside notches on glass support brackets . See Figure 3 and 4. Figure 3. Figure 4. 34 Heat & Glo • Ce rona-36 . Ce rona ·42 • 2106 ·900 Rev. C • 9/06 11 Finishing A. Mantel Projections Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance . I A COMBUSTIB~E FACING MATERIAL CEILING FIRI!PLACE HEADER A Cerona-36 ln. 32-1/4 mm 819 Cerona-42 in. 28-1i2 mm 724 B c D 16 -3/4 16 11 425 406 279 16-3/4 16 11 425 406 279 Figure 11 .1 Clearances to Mantels or other Combustibles above Appliance E 49 f245 45-1/4 1149 0 INTB!II07LL Top VI I W MANTLE LEO 0!1 WALL P!IOJ BCTION S P. 'B ___.. A+- W A minimum is ~ lhen B maximum is __ . A in. 1 2 3 4 5 6 7 8 9 10 11 12 mm 25 51 76 102 127 152 11f 203 229 254 2n 305 8 in. 1 2 3 4 5 6 7 8 9 10 11 12 mm 25 51 76 10. 127 Hi . 17f 203 229 254 275 305 Figure 11 .2 Mantel Log or Wall Projoctlone (Acceptable on both sides of opening.) Heat & Glo • Ce rona -36. Ce rona -42 • 2106·900 Rev.C • 9/0 6 35 B. Facing Material A WARNING Fire Risk . Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles. -• Modifying or covering grill es could cause temperature rise and fire hazard . Finishing materials must not interfere with : • Air flow through grilles or louvers. • Operation of louvers or doors . • Access for service . A WARNING Fire Risk . Finish all edges and fron ts to clearances and specifications listed in manual. • Black metal appliance front may be covered with noncombustible material only. • Do NOT overlap combustible materials onto app liance front. • Install combustible materials only up t o specified clea rances on top, front and side . • Seal joints between the finished wall and appliance top and sides using only a high temperature sealant or stove cement. NON ·COMSUSTIBLE FACING MATER IAL r- \ f-f-~ ~ .-:::::a r\ -~ ..... ~ ~ ~ B 1 1n . (26Im) !:.WIT t A A B Cerona-36 in. 43-518 50-3/16 mm 1108 1275 Cerona-42 ln. 50-518 54-3/8 mm 1286 1381 Figure 11 .3 Noncombustible Facing Matorlal I ---, A B c Cerona-36 in 49 16-314 43-518 nm 1Z45 4Z5 1106 Cerona-42 in 4~114 16-314 5(}.618 nm 1149 4;!5 1286 Figu re 11 .4 NOTE : If us ing the Apollo Mantel System, the appliance must be raised 1-1/4 in . from floor. A WARNING Risk of Fire • Non-combustible clearances must be maintained . • Sheetrock, wood or other combustibles must NOT be used as shea thing or facing In the non -combustible zone . ~ • See Section 11 for proper clearances . _ · • See Secti on 1 for combustible/non- combustible defin itions . 36 Heat & Glo • Ce rona -36 . Ce ron!l -42 • 2106·900 Rev. C • 9/06 C. Finishing Material Options Finishing Material Thickness from 3/41n. to 1·1/4 ln. Finishing material within this thickness range can be brought to 1/2 inch behind the door top and sides. These non-com· bustible finishing materials must never overlap or obstruct the air outleVinlet grille areas. NON-COMBUSTIBLE FINISHING MATERIAL (INSTALLED OVER NON·COMBUSTIBLE ::;::: - ... 1/~ I 1 lr' ~ A ~ :;;-- B 11N. (26mm) iiiil!ll A A B Corona-as ln. 43-6/6 60-3/16 mm 1108 1275 Carona-42 i 0-5 8 54-:3/8 mm 1286 1381 Non-combustible facing material Is supplied with this appliance. This material extends from tho header to one Inch abovo the appliance bottom and from framing stud to framing stud. Figure 11.6 IMPORTANT INSTALLATION NOTE Please note that there are four holes or dots on the template to assist in positioning the template. These holes or dots should line up with the door mounting holes on the unit to ensure proper placement of the door after finishing materials are installed. Finishing Material Thickness greater than 1·1/41nch A steel template (Cerona-36 Template or Cerona-42 Tem· plate) Is available for purchase to use Instead of construct- ing a template. R I ~~~~H -.--+ Jl CJ C) A G Bl CJ C) CJ + + c D-1.-E --. r-F A 8 c D E Carona-36 in. 34-1/2 23-9116 5-3116 1-114 38 mm 876 598 132 32 965 Cerona-42 in. 38·718 25-1/4 3-5/8 2·518 46-114 mm 987 841 92 67 1175 F G H I Cerona-36 ln. 1-1/4 26-13116 3/8 34-5/8 mm 32 732 10 879 Cerona-42 ln. 2-518 31-7116 318 39-5/8 mm 67 799 10 1006 Figure 11.6 Facing Template Dlmenelona Mounting stone eye brow: ATRIMSTONE-36, ATRIMSTONE-42 NOTE: When mounting ATRIMSTONE-36 OR ATRIMSTONE-42 you must Install template or front to Insure proper positioning. Failure to do so will result In the front not fitting (see Figure 11 .5). Haat & Clio • Carona·36, Cerona·42 • 2106·900 Rov.C • 9106 37 ~ . FACING TEMPLATE Figure 11 .7 Poeltlon of board and template D. Hearth Extension A WARNING Fire Risk . Hearth extension required to protect combustible floors in front of appliance. • An 8 Inch minimum h ea rth extension must be co nstru cted of non-combustible material. 1 ln .mu. r-8 In min 125 tnm ) (203 'rnrn) for door clurrco WOOD OR OTHER CO MBU ST IBLE FLOOR OR PLATFORM MARB LE, GRANITE. TILE OR OTHER NON ·COMB USTIBI.E BOTTOM Of HEARTH EXTE NSION FIREPLACE Cleoronco to ~ combuetlblo hearth oxtonelon Figure 11 .8 NON ·COMBUSTIBLB HeARTH EXTEN SI ON A B Cerona-36 in. 41-1/8 8 1045 203 mm Cerona-42 in. 48-1/8 8 mm 1222 203 Flguro 11.9 Hoorth Extcme lon Dlmenalon a MAYBE CO MBU ST IBLE MATERIAL COMBUSTIBLI!B UP TO 1 INCH TH ICK ALI.OWI!O UNC I!R THE OPENING A•OISTANCE PROM FLOOR TO UNIT BASE PAN B•NON ·CO MBUSTIBI.E HI!ARTH EXTe NSION If A Is , then B minimum Is A in . 1 2 3 4 5 6 mm 25 51 76 102 127 152 B in. 8 8 8 8 8 0 · mm 203 203 203 203 203 0 90TTOM Of FIR EPLACE >6 >152 b 0 " -. . -" Clearance to expQ&eQ c ombu etlblu hearth extension Figure 11 .10 38 Hea t & Glo • Ce rona·36, Ce rona·42 • 2106 -900 Rev. C • 9/06 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath In the control cavity. C. Accessories Install approved accessories per instructions included with accessories. See Service Parts List for appropriate acces· sories. Refer to Section 16. () Figure 12.1 Heat-Zone/Heat-Duct Kits • Remove the knockout from the sides of the appliance and discard it (see Figure 12.1 ). NOTE: Center the duct collar around the exposed hole and attach It to the appliance with 3 screws BEFORE final positioning of the appliance. • Heat-Zone: Determine the location for the air register/ fan housing assembly. • Heat-Duct: Determine the location of the entry in the air duct system. • Reference the Heat-Zone/Heat-Duct Kit instructions for the remaining Installation steps. A WARNING Shock or fire risk. Use ONLY optional accessories approved this appliance. Using non-listed accessories voids warranty. • Using non-listed accessories may result In a safety hazard. Only Hearth & Home Technologies approved accessories may be used safely. D. Ember Placement A WARNING Explosion Risk. Follow ember placement Instructions In manual. • Do NOT place embers directly over burner ports. • Replace ember material annually. Improperly placed embers Interferes with proper burner operation. Placing the Ember Material Ember material Is shipped with this gas appliance. To place the ember material: • There are two types of ember shipped with the unit. Embers for the burner surface and Mystic Embers for the floor of the unit. Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front). • When placing Glowing Embers® onto the burner care should be taken so that the ports are not covered. Place the dime-size ember pieces In front and behind of the port trail, but not on or In between the ports (see Figure 12.2). Failure to follow procedure will likely cause light· ing and sooting problems. EMBER PLACEMENT Figure 12.2 Placement of Embore • Place Mystic Embers on the floor of unit. • Save the remaining ember materials for use during appli· ance servicing. The embers provided should be enough for 3 to 5 applications. Hoot & Glo • Corona-36, Corona-42 • 2106·900 Rov.C • 9/06 39 E. Positioning the Logs Model: Cerona ~36 Log Assembly: LOGS -Cerona36 If th e gas logs have been factory installed they should not n eed to be positioned . If the logs have been packaged separately, refer to the following instructions . Figure 12.3 CAUTION: C a refully re move th e logs from the pa c kag ing . Logs are fragile I Flguro 12.4 Figure 12.8 STEP 1. LOG #1 (SRV2106-701 ): Place the notch on the left underside of log #1, over the log tab that is located on the right side of the pilot bracket (B). Move the right end of log #1 forward until it hits the stick on the burner (A). The closer the log is to the burner the more glow you will get. Don't place the log too close to the burner or sooting may occur. Figure 12.6 STEP 2. LOG #2 (SRV2106 -703): rit log #2 on the top branch of log #1 (A). Rest the formed groove of the lower part of the log on the grate. It may be necessary to tilt Log #1 forward to properly engage with Log #2 . Figure 12.7 STEP 3. LOG #3 (SRV2106 ·7 06): Place the "Y" portion of the log in the grate tine and rest the log on the formed portion of log #2 . 2106·9366 40 Hea t & Glo • Ce rona -36, Ce rona·42 • 2106 ·900 Rev. C • 9/06 Flguro 12.8 STEP 4. LOG #4 (SRV2106·704): Log #4 is form fitted to the burner. It sits on the middle portion of the burner as shown . Flguro 12 .10 STEP 6. LOG #6 (SRV21 06 ·706): Rest bottom notch of log #6 on the grate tine and the top part on formed section of log #5 (A). Flguro 12.9 STEP 5. LOG #6 (SRV21 06 ·7 02): Place the right portion of log #5 on the formed area of log #1. Place the left side on the grate. Set the notch of the log on the grate. Hea t & Glo • Ce rona·36, Ce rona -42 • 2106 ·900 Rev .C • 9/06 41 Model: Cerona .. 42 Log Assembly: LOGs .. cerona42 If the gas log s have bee n factory installed th ey sho u ld not need to be po sitio ned . If th e logs ha ve been packag ed sepa ra te ly, re fe r to the foll ow ing Instructi o ns. CAUTION : Ca refully remov e the logs from th e packaging. Logs are frag i le! STEP 1. LOG #1 (SRV2107 ~701): Place log #1 over the back side of the burner plate and slide forward until log hits the grate. Log cut out should fit over pilot bracket. See Figure 12.13. STEP 2. LOG #2 (SRV2107·702): Fit log #2 on the right side of the grate. The log is formed so it w i ll sit around the right grate bar. Rest the top of the log on the f lat section of log #1 . See Figure 12 .14 Fi gure 12 .12 Flguro 12 .13 Flgu ro 12.14 42 Hea t & Glo • Ceront~·36 , Cerona ·42 • 2106·900 Rev. C • 9/06 6 2 107·035 STEP 3. LOG #3 (SRV2107·703): Place the notch on the tip of log #3 over the locating tab on log #1 . Place the left leg of the log on the far left grate tine (A). See Figure 12.15. STEP 4. LOG #4 (SRV2107·704): Place the left formed end of log #4 on the burner detail located under log #3, and the notch on the right end of log #4 on the front grate bar. Log #3 may need to be adjusted for proper placement. See Figure 12 .16 STEP 5. LOG #6 (SRV2107·706): Place log #5 on the left side between the grate tine and firebox. Note: This log will be used to support log #6. See Figure 12.17. Figure 12.18 Figure 12.16 Figure 12.17 Hea t & Glo • Cero nP·36 . Cerona ·42 • 2106·90 0 Re v.C • 9106 43 STEP 7. LOG #6 (SRV2107·706): Place notch of log #6 over the left grate tine. Log should rest on the flat of log #5 and the flat on log #3. You may need to reposition log #5 to get log #6 to sit in the flats. See Figure 12.18. F. Glass Assembly A WARNING - Handle glass doors with care. Figure 12.18 ~ . Inspect the gasket to ensure it is -0 undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike. slam or scratch glass . . Do NOT operate appliance with glass door removed , cracked, broken or scratched . • Replace glass door assembly as a co mplete appliance . Removing Glass Assembly Pull the four glass assembly latches out of the groove on the glass frame . Remove glass door from the appliance (see Figure 12 .19). Replacing Glass Assembly Replace the glass door on the appliance . Pull out and latch the four glass assembly latches into the groove on the glass frame . lATCHES (130THBOTIOM AND TOP) GLASS ASS!!MOL.Y Figure 12 .19 Glass Assembly G. Grilles and Trim Install optional marble and brass tr im surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance . Do not obstruct or modify the air inleVoutlet grilles . When overlapping on both sides, leave enough space so that the bottom grille can be lowered and th e trim door removed . H. Air Shutter Setting This appliance has an adjustable air shutter (which controls the primary air) factory set for the minimum vertical vent run . If your Installation ha s more than the minimum required vertical vent length, adjustment of the air shutter may be necessary to obtain optimal fiame appearance . This should be adjusted by a qualified Installer at Installation. To adjust air shutter, loosen the wing nut. Close air shutter by pushing the air shutter forward . Care should be taken when adjusting the air shutter so as not to cause the appliance to soot. If sooting occurs the air shutter will need to be opened by pulling the air shutter forward . Shutter Settings Burner NG LP Cerona-36 Full Open Full Open Cerona-42 Full Open Full Open 44 Hea t & Glo • Ce rona ·36 , Ce rona ·42 • 2106·900 Rev . C • 9/06 13 Operating Instructions A. Before Lighting Appliance This appliance has an lntelllfire Ignition system. CAUTION If installing lntelllfire Ignition battery backup: Do not Install batteries If the backup mode may not be used for extended time. Batteries may leak. Install batteries only when needed for power outage. Before operating this appliance have a qualified technician: • Remove all shipping materials from inside and/or underneath the firebox. • Review proper placement of logs and ember material. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position. • Ensure that the flow of combustion and ventilation air is not obstructed (front grilles and vent caps). u~~\--~A~W_A_R~NI_NG __ ~--~ )JJ Glass door must be In place when appliance is operating. Risk of: • Combustion Fumes • Fire - Do NOT operate appliance with glass door removed. Open viewing glass for servicing only. • Glass door MUST be In place and sealed before operating appliance. • Only use glass door certified for use with appliance. Glass replacement should be done by qualified technician. A WARNING HOT I DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT. Glass and other surfaces are hot during operation and cool down. • Keep children away. CAREFULLY SUPERVISE children In same room as appliance. • Alert children and adults to hazards of high temperatures. Do NOT operate with protective barriers open or removed. • Keep clothing, furniture, draperies and other combustibles away. This appliance has bean supplied with an Integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the protective barrier removed. Contact your dealer or Hearth & Home Technologies If the barrier Is not present or help is needed to prope~y Install one. A WARNING Improper Installation. adjustment, alteration, service or maintenance can cause Injury or property damage. Refer to the owner's Information manual provided with this appliance. For assistance or additional Information consult a qualified Installer, service agency or the gas supplier. A WARNING Do NOT use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Hoot & Clio • Corono-36, Corono-42 • 2106-900 Rov.C • 9/06 45 B. Lighting Appliance lntelllflre Ignition '---..-JI FOR YOUR SAFETY ~,-I _ ___,J READ BEFORE LIGHTING WARNING: II you do not follow theao Instructions exactly, a lire or explosion may result causing property damage, personal InJury or loll olllfe. A. This appliance Is equipped with an intermittent pilot Ignition (I PI) device which automatically lights the burner. Do !lQI try to light the burner by hand. B. BEFORE LIGHTING, smell all around the appliance area lor gas. Be sure to smell next to the fioor because some gas Is heavier than air and will settle on the fioor. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any phone In your building. Immediately cell your gas supplier from a neighbor's phone. Follow the gas supplier's Instructions. If you cannot reach your gas sup- plier, call the fire department. C. Do not use this appliance If any part has been under water. Immediately call a qualified service technician to Inspect the appliance and to re- place any part of the control system and any gas control which has been under water. I WARNING: II CAUTION: I DO NOT CONNECT 110 VAC TO THE CONTROL VALVE. Improper Installation, adjustment, al- teration, service or maintenance can cause Injury or property damage. Re- fer to the owner's Information manual provided with this appliance. This appliance needs fresh air for safe operation and must be Installed so there are provisions for adequate combustion and ventilation air. If not Installed, operated, and main· talned In accordance with the manufacturer's Instructions, this prod· uct could expose you to substances In fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Hot while In operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified ser- vice parson. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to con- vert this appliance to the alternate fuel. Also Certified for Installation In a Bedroom or a Bedslttlng Room. Keep burner and control compartment For assistance or additional Infer- clean. See Installation and operating matlon, consult a qualified Installer, Instructions accompanying appll· service agency or the gas supplier. ~P~11ionlll information on oporllling your H"~arth & Homo T~r.oh'JQilli nrepl11~. pltl!!l~@ rt~f!M \o WWN-fir@j/I!IC@ioom Final Inspection by------------- 1-l ---11 LIGHTING I I INSTRUCTIONS (I PI) 1. Turn off all electric power to the appliance. 2. This appliance Is equipped with an Igni- tion device which automatically lights the burner. Do uru try to light the burner by hand. 0 f( _l ln\l \UT'II 3. Walt five (5) minutes to clear out any gas. Then smell for gas, Including near the floor. If you smell gas, STOP! Follow "B" In the Safety Information located on the left side of this label. If you don't smell gas, go to next step, 4. Turn on all electric power to the appliance. 5. To light the burner, flip the ON/OFF switch to the "ON" position. (The ON/OFF switch may Include a wall switch If so equipped). 6. If the appliance will not operate, follow the Instructions "To Turn Off Gas to Ap- pliance" and call your service technician or gas supplier. 0 TOTURNOFF I I GAS TO APPLIANCE 1. Turn off all electric power to the appliance If service Is to be performed. 2. Flip ON/OFF switch to the "OFF" position. 46 Heat & Glo • Corono-36. Corono-42 • 2106-900 Rev. C • 9/06 C. After Appliance Is Lit Initial Break-In Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive It may require the Initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used In the manufacturing process. Condensation of the glass is normal. NOTE: The appliance should be run three to four hours on the Initial start-up. Turn it off and let It cool completely. Remove and clean the glass. Replace the glass and run the appliance for an addltional12 hours. This will help to cure the products used in the paint and logs. During this break-in period it is recommended that some win- dows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with tha appliance's Initial burning. WARNING Fire Risk. High Temperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air. • Do NOT place combustible Items on top of or In front of appliance. • Keep furniture, draperies away from appliance. D. Frequently Asked Questions ISSUE CAUTION Prevent accidental appliance operation when not attended. Unplug or remove batteries from remote control if absent or If appliance will not be used for an extended period of time. Property damage possible from elevated temperatures. CAUTION Smoke and odors released during Initial operation. • Open windows for air circulation. • Leave room during Initial operation. • Smoke may set off smoke detectors. Smoke and odors may be Irritating to sensitive Individuals. A WARNING Fire Hazard. Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance. Do NOT store flammable materials In the appliance's vicinity. • Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids In this appliance. Combustible materials may Ignite. SOL.UTIONS Condensation on the glass This is a resun of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes. When first operated, this appliance may release an odor for the first several hours. Odor from appliance This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from finishing materials and adhesives used around the appliance. This is a normal resun of the curing process of the paint and logs. Glass should be Film on the glass cleaned within 3 to 4 hours of initial buming to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See your dealer. Noise is caused by metal expanding and contracting as it heats up and cools down, Metallic noise similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot flame In an lntellifire ignition system it is normal to see the pilot flame, but it should turn off bum continually? when ON/OFF is turned off. In a standing pilot system the pilot will always stay on. Heat & Clio • Corona-36, Corona·42 • 2106-900 Rev.C • 9106 47 14 Troubleshooting With proper Installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. A. lntelllflre Ignition System Symptom Possible Causes Corrective Actions 1. The a. Incorrect wiring. Verify "S" wire (white) for sensor and "I' wire (orange) for ignitor are ignitor/module connected to correct terminals on module and pilot assembly. Reversed wires makes noise, but no at the module may cause system to make sparking noise, but spark may not spark. be present at pilot hood. b. Loose Verify no loose connections or electrical shorts in wiring from module to pilot connections or assembly. Rod closest to pilot hood should be ignitor. Verify connections electrical shorts in underneath pilot assembly are tight; also verify connections are not grounding the wiring. out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. c. Ignitor gap is too Verify gap of igniter to pilot hood. The gap should be approximately .17 inch large. or 1/8 inch. d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire "I' from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from "I' terminal on module. ~there is no spark at "I' terminal module must be replaced. ~!.here is a spark at "I' terminal, module is fine. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. 2. Pilot won't light, a. A shorted or Remove and reinstall the wiring harness that plugs into module. Verify there is there is no noise or loose connection in a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity spark. wiring configuration of each wire in wiring harness. or wiring hanness. b. Improper wall Verify that 11 ONAC power is "ON" to junction box. switch wiring. c. Module not Verify black ground wire from module wire harness is grounded to metal grounded. chassis of appliance. d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire '"r' from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from "I' terminal on module. ~there is no spark at "I' terminal module must be replaced. ~there is a spark at "I' terminal, module is fine. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. 3. Pilot lights but a. A shorted or Verify all connections to wiring diagram in manual. Verify connections continues to spark, loose connection in underneath pilot assembly are tight. Verify connections are not grounding out and main burner will sensor rod. to metal chassis, pilot burner, pilot enclosure or screen if present, or any other not ignite. (~the metal object. pilot continues to b. Poor flame Verify that flame is engulfing sensor rod. ~the pilot assembly does not have a spark after the pi lot rectification or ground strap, consider installing one to increase flame rectification. Verify flame has been lit, contaminated correct pilot orifice is installed and inlet gas specifications. Flame carries flame rectification sensor rod. rectification current, not the gas. ~flame lifts from pilot hood, the circuit is has not occurred.) broken. A wrong orifice or too high an inlet pressure can cause pilot flame to lift. The sensor rod may be contaminated. Clean sensor rod wit.h emery cloth. c. Module is not Verify that module is securely grounded to metal chassis of appliance. Verify grounded. that wire harness is firmly connected to module. 48 Heat & Glo • Corona-36, Corono-42 • 21 06·900 Rov. c • 9106 Troubleshooting (continued) lntelllflre Ignition System Symptom Possible Causes 3. (Continued) d. Damaged pilot assembly or dirty sensor rod. e. Faulty module. 4. Pilot sparks, but a. Correct gas Pilot will not light. supply. b. Ignitor gap is too large. c. Module is not grounded. d. Module voltage output I Valve/Pilot solenoid ohms readings. Corrective Actions Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multi meter with ohms set at lowest range. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire "I' from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from 'T terminal on module. W there is no spark at "I' terminal module must be replaced. W there is a spark at "I' terminal, module is fine. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Verify that incoming gas line ball valve is "open". Verify that inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in. Verify module is securely grounded to metal chassis of appliance. Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below2.7. Hoot & Glo • Corona-36, Corono-42 • 2106·900 Rev.C • 9/06 49 15 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of Installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season. 50 A WARNING Risk of Injury or property damage. Before servicing: Turn off gas. • Turn off electricity to appliance. • Disable remote control, If one Is present. • Ensure appliance Is completely cooled. After servicing: Replace any screen or barrier that was removed. • Reseal and reinstall any venting removed for servicing. A WARNING Annual Inspection by qualified technician recommended. Check: Condition of doors, surrounds and fronts. Condition of glass, glass assembly and glass seal. • Obstructions of combustion and ventilation air. • Condition of logs. • Condition of firebox. Burner Ignition and operation. • Burner air shutter adjustment Gas connections and fittings. Obstructions of termination cap. Clean: • Glass • Air passageways, grilles, control compartment • Burner, burner ports ~ Risk of: Fire Delayed Ignition or explosion Exposure to combustion fumes Odors t- CAUTION I"" y Handle glass assembly with care. NOTE: Clean glass after initial 3-4 hours 4 operation. Longer operation without cleaning glass may cause a permanent white film on glass. When cleaning glass door: • Avoid striking, scratching or slamming glass . • Do NOT use abrasive cleaners . • Use a hard water deposit glass cleaner on white film . • Do NOT clean glass when hot. • Turn off appliance after 3-4 hours of operation and ALLOW TO COOL • Remove and clean glass assembly . • Replace glass assembly and operate appliance for additional 12 hours. Refer to maintenance Instructions. A WARNING Inspect external vent cap regularly. • Ensure no debris blocks cap. Combustible materials blocking cap may Ignite. Restricted air flow affects burner operation. Hoot & Glo • Corona-36, Corona-42 • 2106·900 Rov. C • 9/06 Inspect Maintenance Tasks Doors, Surrounds 1. Assess condition of screen and replace as necessary. Recommend addition of screen and Fronts if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary. 3. Verify no obstructions to airflow through the louvers. 4. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal and its condition. 2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat. 3. Confirm there is no damage to glass or glass frame. Replace as necessary. 4. Verify that latches engage properly, clip 3 :ds are not stripped, and glass attachment comoonents are intact and oPeratino.Prooe . Reolace as necessarv. 5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed. Valve Compartment 1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these and Firebox Top areas. Screw tiPs that have Penetrated the sheet metal are sharo and should be awlded. 2. Remove any foreign objects. 3. Verify unobstructed air circulation. Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary. 2. Verify correct log placement and no flame impingement causing sooting. Correct as necessary. Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary. 2. Replace appliance if firebox has been perforated. Burner Ignition and Operation 1. Verify burner is properly secured and aligned with pilot or igniter. 2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessarv. 3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths. 4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay. 5. Inspect for lifting or other flame problems. 6. Verify air shutter is clear of dust and debris. 7. Inspect orifice for soot, dirt or corrosion. 8. Verify manifold and inlet pressures. Adjust regulator as required. 9. Inspect pilot flame strength. Clean or replace orifice as necessary. 10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emerv cloth or rePlace as reaulred. 11. Verify milliw~ output. Replace as necessary. Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc. 2. Confirm that termination cap remains clear and unobstructed by plants, etc. 3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained. 4. Inspect for corrosion or separation. 5. Verify weather stripping, sealing and flashing remains intact. 6. Inspect draft shield to verify it is not bent, damaged or missing. Heat & Clio • Cerona-36, Cerona-42 • 2106-900 Rov.C • 9/06 51 1 6 Reference Materials A. Appliance Dimensions Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. 52 GAS LINE ACCESS rr 1- I 0 • 0 • B • 0 • [) . 1 -A II Model: Cerona-36 Inches Millimeter A 7 178 B 2-1/8 54 c 43 1092 D 23-112 695 E 30-1/4 767 F 33-718 860 G 6-5/8 169 H 34-1/2 877 I 49-7/8 1268 c T D J K L M N 0 p Q R Figure 16.1 Appliance Dlmenelona l~n-e. ~ ~ ~ ~ 1- ~ 1 ;i G ~~~ r I H K MINIMUM VERTICAL RISE REQUIRED BEFORE 90° ELBOW 0 J 0 L ELECTRICAL ACCESS - Model: Cerona-42 Inches Millimeter Inches Millimeter Inches Millimeter 2-1/4 56 A 9-1/4 235 J 2-1/4 59 5-1/8 130 B 2-114 56 K 5-3/8 137 60-1/2 1537 c 47-1/8 1196 L 71 1803 41-1/8 1046 D 27-3/4 704 M 48-1/8 1223 21-3/4 551 E 35-7/8 912 N 21-3/4 551 28-112 724 F 39-1/2 1006 0 35·3/8 900 14-114 362 G 6-314 170 p 17-314 450 12-1/2 316 H 38-5/8 981 Q 12-5/8 319 8 204 I 54 1372 R 8 204 Hoot & Glo • Corono-36, Corono-42 • 2106-900 Rov. C • 9/06 B. Vent Components Diagrams Effective Helghi/Length ~_l_ DVP Pipe (see chart) 10in. ---+1 (264 mm) r-- f11111 241n • .. It=, ~ DVP-AS (Attic Shield) 0 0 10 ln. ~ (264 mm)~ -+j &ln. (127mm) --++r DVP-HVS (Vent Support) Flgure16.2 DVP vent component& 1.--10 ln. _I I 11n. P==(=26=4=m=m=;;---"1=~~1+{26 mm) - DVP-FS (Ceiling Flrestop) 1·1121n. I""" (36 mm) 1 121n. r i 10·1121n. (267mm) DVP46 (45" Elbow) • 1.--, 9·1141n. (236 mm) 13·1141n. (337 mm) t 11-316 ln. (289 mm) 7-3181n. (187 mm) 1121n. TYP (13 mm) DVP90ST (90" Elbow) r-' ------, 12 ln. :---->1•1 ->I (306mm) I l.-11n. (26mm) DVP·WS (Wall Shield Flrestop) Hool & Clio • Corona-36, Corono-42 • 2106-900 Rov.C • 9106 63 Vent Components Diagrams (continued) +r---~====~~==-=~-=···======~=~=--=-====--=--=---=····~~ Note: Heat shields MUST overlap by o minimum of 1-1/21n. (38 mm). Tho heat ehlold le doolgnod to be 54 uaod on a wall41n. to 7-1/41n. (102 mm to 184 mm) thick. If wall thickness Ia loss than 4 ln. (1 02 mm) the existing heat shields must be field trimmed. If wall thickness Is groater than 7·1/4 ln. (184 mm) a DVP-HSM·B will be required. I ll ~Sin. (203 11.1. .~~ Hoat Shield ,_.[ •• ,. I "T :II HOT ---1 121n. ---•1 '---i_j~ (305 mm) DVP-TRAP Horizontal Termination Cap DVP·TRAP1 ;-. ~·I F d)- OJ _1.1 DVP-TRAP2 DVP-HPC1 DVP-HPC2 Flguro18.3 DVP vent compononta Max Effective Length Minimum Tenn Effective Cap Len th lf.l'Ctf!=S MM TRAP1 4-1/8 105 TRAP2 6-3/4 171 DVP-TRAPK1 DVP-TRAPK2 DVP-HPCK1-B DVP-HPCK2-B Heat & Glo • Corono-36, Cerona-42 • 2106-900 Rov. C • 9/06 Maximum Effective Len th INCHES MM 5-5/8 143 10-5/8 270 Vent Components Diagrams (continued) 13-1/41n. (367 mm) RF6M Roof Flashing Multl-pak RF12M Roof Flashing Multi-pak r~ __ 13-3/41n . ~ ~(12~in . )'+- (349 mm) ' I ' I mm 1 , 1---11-7/8 ln. ------tl 1 (302 mm) 1 n "' . 13-3/41n. . v (~·n / . . '\ BEK Trap Cap Brick Extension I• 6·3/4 ln.~1 (146 mm) DVP-TRAPFL Flashing Figure 16 .4 DVP vent component s n 1'\. /,_ . • 13-7/Sin. (36[1 . . / 'I- OVP·BEK2 Trap Cap Brick Extension 12-1/8 ln. (308 mm) COOL-ADD Cap Shield 13_718 in. I• (352 mm) , I I 14 ln. tr-----rf (356 mm 1,------J L~~ 9-1/2 in. f~41 m~~ DRC-RADIUS Cap Shield Hea t & Glo • Ce rone ·36 , Cero na ·42 • 2106·900 Re v.C • 9/06 ~51n • .....l 1(127 mmx 55 Vent Components Diagrams (continued) PVK-80 (For use with IPI and DSI appliances only). t HOT A I 12 in. I f-e--(305 mm)---1 r 16-7/8 in. ( .. nu . 7-1/8 in. (181 mm) in. (222 mm) t DVP-HPC High Performance Cap Fi gure 16.5 OVP vont components t T 7·1/4 ln. (184 mm + 5·114 ln. ) (13\mm) I I . . DVP·TVHW I i T 12·1/2 ln. (318 mm) ~ Vertical Termination Cap (High wind) 11n. (25 mm) I t 141n. (356 rm) 7-1/41n. - (184 mm) 3/8 ln. (1 0 mm)--J 11n. (25 mm) 7-3/4 to 10-3/8 ln. (197 to 264 mm) DVP-FBHT Fire Brick Termination Cap DVP-TV Verti ca l Te rmin ati on Ca p Npt fqr use W}tb then mp (/,§1.§, 66 Hea t & Glo • Ce rona-36, Ce rona·42 • 2106·900 Re v. C • 9/06 HEAT&GLO. W her e ever ything com es t ogethe r 11 ------------ 11 C. Service Parts (NG, LP) Explodod Parts Diagram CERONA-36 Beginning Manufacturing Date : 6·06 Ending Manufacturing Date: __ 12 0 (1-~14 13 Heat & Glo 1 Cerona ·36 , Ce rona·42 1 2106·900 Rev.C 1 9/06 57 -+C. Service Parts List CERONA·36 IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When order- lng, supply serial and model numbers to ensure correct servlca parts. ITEM DESCRIPTION SERIAL# PART NUMBER + 1 Glass Door Assembly (ll y 2 Log Grate ~<na nna 3 Bumer 2'na nno y 4 Log Set Assembly LOGS-Cerona36 y 5 Log 1 <>nYL ovu-701 6 Log 2 7M 7 Log 3 '"' u"v.ovv·ow 8 Log 4 unv• ovv·o v~ 9 Log 5 ~~YL 10 Log 6 .O~V£ 7M 11 NorrCombustible Board Assembly 12106-030 12 Bottom Header Heat Shield 12106-145 13 Fan Kit IGFK-160A 14 Jnnctinn Box 4021-Q13 y 15 Top Header Heat Shield 12106-144 Flue Restlictor 12106-141 Mineral Wool 050-721 Fiberglass Rope 060-455 ov• i ,nto Embers MYSTIC-EMBERS Wire, Wall Switch 2095-550 y Glass Latch Assembly 366-122A y Solenoid-110 Vo~ Hi/Lo 2101-Q29 y Control Box 2106-025 y wall Control 2106-Q72 y Screw, bag of 32 ea. 2062-110-23 ACCESSORIES Heat-Zone Kit HEAT-ZONE-GAS LP Conversion Kit LPK-CERONA36 y Fiber Patch Kit SRV-PACK Template -For finishing malelials greater than 1-114 inch '~00 LT Touch Up Paint -Black TUP-GBK-12 Box Touch up Kit II Heat Duct Kit Heat-Duct Wall Switch Kit .u .. , 56 Heal & Glo • Cerona-36, Cerona-42 • 2106·900 Rev. C • 9106 HEAT&GLO. C. Service Parts Where everyth ing comes t ogether (NG, LP) Exploded Parts Diagram 11 11 ----- 11 1 ~ I I 13 Heat & Glo • Ce rona ·36 , Cero na-42 • 2106·900 Re v.C • 9106 CERONA-42 Beginning Manufacturing Date: 6·06 Ending Manufacturing Date: __ 0 14 59 C. Service Parts List CeRONA-42 IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When order- + lng, supply serial and model numbers to ensure correct service parts. ~ ITEM DESCRIPTION SERIAL# PART NUMBER + 1 Glass Door Assembly GLA-CERONA42 y 2 Log Grate 2106-006 3 Burner 2107-003 y 4 Log Set Assembly LOGS-Cerona42 y 5 Log 1 SRV2107-701 6 Log 2 SRV2107-702 7 Log 3 SRV2107-703 8 Log 4 SRV2107-704 9 Log 5 SRV2107-705 10 Log 6 SRV2107-706 11 Non-Combustible Board 2107-030 12 Bottom Header Heat Shield 2107-145 13 Fan Kit GFK-160A 14 Junction Box 4021-013 y 15 Top Header Heat Shield 2107-144 Flue Restrictor 2106-141 Mineral Wool 050-721 Fiberglass Rope 060-455 Venmlculite Embers MYSTIC-EMBERS Wire, wall Switch 2095-550 y Glass Latch Assembly 386-122A y Solenoid -110 Vo~ Hi/Lo 2101-029 y Control Box 2106-025 y wall control 2106-072 y Screws Bag (23 ea) 2062-110-23 ACCESSORIES Heat-Zone Kit HEAT-ZONE-GAS Complete wall Switch Kit WSK300-HNG LP Conversion Kit LPK-CERONA42 Fiber Patch Kit SRV-PACK Template -For finishing materials greater than 1-1/4 inch CERONA42-TMPLT Touch Up Paint -Black TUP-GBK-12 Box Paint Kit CERONA-PAINT Heat Duct Kit Heat-Duct 60 Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. C • 9/06 HEAT&GLO." ServiceParts CERONA-36 ~h e ~eve~thingcom es together :(N=~~L~P~)~E~x~p~~d~e~d~P~ar~~~D~Ia•g•ro•m~~~~~~~~~~~~~~~~ Beginning Manufacturing Date: 6·06 Ending Manufacturing Date : __ 10 5 j 3 ITEM DESCRIPTION SERIAL# Hea t & Glo • Ce rona-36 , Ce rona-42 • 2106 -900 Rev,C • 9106 61 + CERONA-42 HEAT&GLO .. ServiceParts ~--------------------------Where eve rything comes together (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date : 6·06 Ending Manufact uring Date: __ 10 ) 3 5 I ITEM DESCRIPTION SERIAL# PART NUMBER "' 62 Hea t & Glo • Ce rona -36, Cero na-42 • 2106 ·900 Re v. C • 9106 D. Limited Lifetime Warranty LIMITED LIFETIME WARRANTY HEAT & GLO GAS APPLIANCE PRODUCTS HEAT&GLO. Where everything comes together !JASIC ONE· YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, ("HEAT & GLO") warrants to the original owner that your new HEAT & GLO Gas Appliance (the "Product") will be free from defects in materials and workmanship for a period of one year from the date of installation. During the first year, HEAT & GLO will replace or repair, at its discretion, any defective components at its sole cost and expense, Including payment of all reasonable labor costs incurred In replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below. EXTENOED LIFETIME COVERAGE. HEAT & GLO warrants that the firebox, heal exchanger, log(s), and burner will not be defective In material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations described below. CONDIIIQNS, EXCLUSIQNSAND LIMITATIONS: 1. This warranty applies to the original owner only and is nontransferable. 2. This warranty applies only to Products Installed in the United States of America or Canada. 3. This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may tully discharge all obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable under this warranty is limited to the purchase price oflhe Product and, if HEAT & GLO Is unable to provide replacement or repair In an expedient and cost-effective manner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of the Product. IN NO EVENT SHALL HEAT & GLOBE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT. 4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under !he Limited Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One· Year Warranty. 5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty unless expressly authorized and approved by HEAT & GLO In writing. 6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty. 7. This warranty will be void if: a) The Product Is not Installed, operated and maintained in compliance with local building codes and with !he instructions in the Installer's Guide, Owner's Guide and Listing Agent Identification Label furnished with !he Product. b) Any parts or components made by other manufacturers are added or used In the Product, unless expressly authorized and approved by HEAT & GLO in writing. c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative. d) The Product is damaged due to shipping, Improper handling, accdent, abuse or misuse. e) Fuels other than those specified In the Installer's Guide and Owner's Guide are used. f) Modification was made to the Product which was not expressly authorized and approved by HEAT & GLO In writing. EXCEPT TO THE EXTENT PROVIDED BY LAW, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPEC· IFIED ABOVE. Some states do not allow limitations on how long an Implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. If warranty service is needed you should contact your Installing dealer and If the Installing dealer Is unable to provide necessary parts or components, contact the nearest authorized HEAT & GLO dealer or supplier. NOTES TO CUSTOMER: 1. In order to insure proper Installation, operation and maintenance HEAT & GLO strongly recommends annual servicing by an authorized HEAT & GLO dealer. 2. Please complete tihis information and retain this warranty in a safe placa for future referenca: Installation Date: __ _ Model#: Serial#: Installing Contractor: _________ _ 3. HEAT & GLO reserves the right to make changes at any time, without notice, In design, material, specifications and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products. @ 2005 Hearth & Home Technologies Inc. Heal & Glo • Cerona-36. Corona-42 • 2106·900 Rev.C • 9/06 63 E. Contact Information HSAT&GLO- Where everything comes together Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www.flreplaces.com Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973. • Important operating and maintenance in- structions Included. ·NOTES· CAUTION DO NOT DISCARD THIS MANUAL • Read, understand and follow these Instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. ms proci.Jctmay be covered by one or more of !he following patents: (United Slates) 4593510, 4686807, 4766876, 4793322, 4811534, 50C0162, 5010009, 5076254, 5113843, 51918n, 5218953, 5263471, 5328356, 5341794, 5347983,5429495,5452706,5542407,5001073,5613487,5647340,5688668,5762002,5775400,5890485,5931661,5941237,5947112,5996575,6003743,6010099,6048195,6053165,6145502,6170481,6237588,6296474, 6374822,6413079,6439226,6484712,6543698,6.550387,6601579,6672860,66883J282,671572482,6729551,6736133,6748940,6748942,6769426,6774W2,6796302,6840261,6848441,6863004,6006205,6869278, 6875012.6680275, 6908039. 6919864, 0320652, 0445174, 0462436; (Canada) 1297749, 2195264,2225408, 2313972: (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Prfnt~CI in V $.A. ~ Copyriflhl 200fJ 64 Heat & Glo • Cerona,36, Cerona-42 • 2106,900 Rev. C • 9/06 IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER FOR YOUR SAFETY WARNING: lfthe Information In this manual Is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. . --Do not store or use gasoline or other flammable vapors and liquids In the vicinity of this or any other appliance. --WHATTO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do nottouch any electrical switch; do not use any phone In your building. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's Instructions. • If you cannot reach your gas supplier, call the fire department. --Installation and service must be performed by a qualified Installer, service agency or the gas supplier. This appliance may be Installed In an after- market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas Indicated on the rating plate. This appliance Is not convertible for use with other gases, unless a certified kit Is used. 050207-40 TC42.CE tt• &C TOWN & COUNTRY FIREPLACES TM TC42 INSTALLATION AND OPERATING INSTRUCTIONS MODEL TC42 SERIES C MODULAR DIRECT VENT FIREPLACE 5056.426.C Contents CAUTION ............................................................................................................... 3 SAFETY ................................................................................................................ 3 MASSACHUSETIS RULES AND REGULATIONS .............................................. 4 MANTEL CLEARANCES ...................................................................................... 5 LOCATING THE FIREPLACE ............................................................................... & INSTALLATION REQUIREMENTS ....................................................................... & TOP STANDOFFS ................................................................................................. & FRAMING AND FINISHING .................................................................................. 7 MAESTRO CONTROL SYSTEM ........................................................................... 9 CONVERSION LP ............................................................................................... 11 HEARTH EXTENSION ........................................................................................ 18 VENTING ............................................................................................................. 18 WALL TERMINATION VENTING ........................................................................ 18 ROOF TERMINATION VENTING ........................................................................ 23 VENT TERMINAL CLEARANCE ........................................................................ 25 VENT PIPE SEALANT ........................................................................................ 26 VENT RESTRICTOR ADJUSTMENT .................................................................. 27 MANUFACTURED (MOBILE) HOME ................................................................. 27 GAS SUPPLY ...................................................................................................... 28 WINDOW FRAME REMOVAL ............................................................................. 28 BRICK PANELS INSTALLATION ....................................................................... 29 LIGHTING INSTRUCTIONS ............................................................................... 30 FIRST FIRE ......................................................................................................... 30 MAINTENANCE .................................................................................................. 31 APPENDIX A ....................................................................................................... 31 REPLACEMENT PARTS .............................................................................. 32 REPLACEMENT PARTS • MAESTRO CONCEALED VALVE ..................... 33 POWER VENT WIRING DIAGRAM .............................................................. 34 ROOF TERMINATION KIT ............................................................................ 35 WALL TERMINATION KIT ............................................................................ 35 WALL SHIELD/CEILING FIRESTOPTHIMBLE ........................................... 35 VENT PIPE DIMENSIONS ............................................................................ 36 VENT OFFSET CHART ................................................................................ 37 SAFETY LABEL LOCATION ........................................................................ 39 page 2 TC42.CE TOWN & COUNTRY FIREPLACES N 050207·40 CAUTION FOR YOUR SAFETY -Do not Install or operate your Town and Country fireplace without first reading and understanding this manual. Any Installation or operational deviation from the following Instructions voids the Town and Country Fireplaces'" Warranty and may prove hazardous. This appliance and Its Individual shutoff valve must be discon- nected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). This appliance must be isolated from the gas supply piping system by closing its Individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Note: When lit for the first time, the appliance will emit a slight odour for a couple of hours. This Is due to the curing of paints, sealants and lubricants used In the manufacturing process. This condition Is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some Individuals. Do not use the fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. Fig# 1 FIREPLACE DIMENSIONS 126/8 1-------49 3/4 --- 1 r----2a 7/16 ---j ,-----+----1, I I 0 D = 0 ""' PIO (j) 0~ WD . D I 1 L--"'" _ _J 1 1------"'"' . ---1 42 3116 SAFETY Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperlos. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing Ignition, Young children should be carefully supervised when they are In the same room as the appliance. Clothing or other flammable material should not be placed on or near the appliance. Any grill, panel or door removed for servicing the unit must be replaced prior to operettng. Failure to do so may create a hazardous condition. Installation and repair should be done by a qualified service parson. The appliance should be Inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpatlng, bedding material, etc. It Is Imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. It Is our policy that no responsibility Is assumed by the Company or by any of Its employees or representatives for any damages caused by an Inoperable, Inadequate, or unsafe condition which Is the result, either directly or Indirectly, of any lmpropar oporatlon or Installation procodures. TOP TANDOf~~-~ 476/16---------~ -=~.----431/2 r- 1111/16 ' l_ ~ "' 36 WI I ~ I 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 3 Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied. I. INSTALLATION OF CARBON MONOXIDE DETECTORS. At tho time of installation of tho side wall horizontal vented gas fuelled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the Hoar level where the gas equipment is to be installed, in addition, the installing plumber or gasfitter shall observe that a battery operated or hard~wired carbon monoxide detector with an alann is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alann and battery back-up may be installed on the next adjacent ftoor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alann shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 20341isted as lAS certified. 3. SJGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appli- ance or equipment. The sign shall read, in print size no Jess than one-half (112) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". 4. INSPECfiON. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provi~ sions of 248 CMR 5.089(2)(a) I through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) I through 4. I, The equipment listed in Chapter 10 entitled 11 Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When tho manufacturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identi- fies 11 special venting systems", the following requirements shall be satisfied by the manufacturer. l. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and 2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation, page 4 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 Rg.#2 COMBUSTIBLE FRAMING ANDFINISHWALLABOVE STANDOFFS MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NONCOMBUSTIBLE FINISH MATERIAL FIREPLACE FRONT--- FRAMING MANTEL CLEARANCE CHART REF. A 9' B 6" c 3" Minimum Clearances to Combustibles: Fig.# 3 Side standoffs ....................... o ln. Back standoffs ..................... 0 ln. (Omm) (Omm) Top standoffs ........................ 0 ln. (0 mm) Bottom of appliance .............. 0 ln. (0 mm) Adjacent sldewall .................. 41n. (102 mm) Ceiling to appliance ............ 241n. (610 mm) Mantel to appliance .......... See Fig. #2 Maximum mantel extension .......... See Flg. #2 Mantel support ..................... .41n. (102 mm) Vertical vent pipe ............ 1-3/4in. Horizontal vent pipe Top ............................. 1-3/4 in. Sides ......................... 1-3/41n. Elottom ....................... 1-3/41n. (45 mm) (45mm) (45mm) (45mm) REF. D E F 6 3/4" 1 1/2" !I// !II UNIT MAY BE RECESSED UPTO 6" WITH NON-COMBUSTIB~E MASONRY TYPE MATERIAL 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 5 INSTALLATION REQUIREMENTS The Town & Country Fireplace Installation and venting must conform to the current CANICGA-B149 Installation code (In Canada) or the current National Fuel Gas Code, ANSI Z223.1 (In the USA), and approved per local codes. Only qualified (licensed or trained) personnel should Install this product. In the state of Massachusetts, only a licensed Plumber and Gas Fitter may Install this product. LOCATING THE FIREPLACE In planning the Installation for the fireplace. it is necessary to determine where the unit is to be Installed, location of vent system and where gas supply piping may be plumbed. Various installations are possible, such as, Into an existing wall, a corner, a built-In wall or a wall projection (see Fig. #5). Due to high temperatures, do not locate this fireplace In areas of high traffic or near furniture or draperies. Themlnlmumclearancesfromtheflreplacetocombustlble surfaces must be adhered to and are shown on Fig. 112 and3. TOP STANDOFFS The top standoffs are shipped loose inside the fireplace and must be installed on top of the fireplace as shown in Fig.#4. Assembly: 1) Remove the standoffs from Inside the fireplace. (See window frame removal section on pg. 28) 2) Position the standoffs In place and secure with screws provided. Fig.# 4 TOP STANDOFFS Flg.#5 Examples of Common Locations SEE FIG #9 FOR DIMENSIONS page 6 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 FRAMING AND FINISHING Note: The fireplace must be In place and venting Installed before framing In or building an enclosure around the unit. The Town & Country Fireplace must be framed in as described below or totally enclosed with non-combustible material, such as facing brick. Determine the total thickness of facing material to be used. A thickness of 314" will allow the finishing surtace to be flush with the front of the unit. If preferred, additional masonry type non-combustible material can be Installed above and to the sides up to 6 inches proud of the appliance. The finishing material must not Interfere with glass frame access. A Steel Stud Framing Kit Is supplied with the fireplace and must be used unless the fireplace Is totally enclosed with non-combustible material. Assemble the framing kit as per Its Instructions. Attach the steel frame to the fireplace once the fireplace Is in its final position. Secure the steel frame to Rg.#6 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOUR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thickness of finishing surtace. The sides, back and top of the fireplace can be framed In up to the steel studs and the fireplace standoffs using con- ventional lumber. Consult local building codes for specific requirements. Due to high temperatures, concrete board Is supplied with the fireplace and must be used to sheet In the front of the fireplace, extending 12" above and 5" to the side of the fram- Ing edge bars. See Fig. #7. Standard sheetrock (drywall) may be used beyond this. Chase Insulation: When Installing this fireplace against a non-insulated exterior wall or chase, It Is recommended thatthe outer walls be Insulated to same degree as other exterior walls. Do not place fireplace directly against the Insulation. Cover the insulation and plastic vapour barrier with a solid surtace, such as drywall (sheetrock). Consult local codes. Do not Insulate or use plastic vapour barrier within the framing kit. STEEL STUD FRAMING KIT DIMENSIONS (TC42.FRKITB) 53 3/4" 050207-40 TOWN & COUNTRY FIREPLACESN TC42.CE page 7 Fig.#7 CONCRETE BOARD CONCRETE BOARD DETAIL Concrete board (or other non-combustible material) must extend 12" above and 6" to the sides of the framing edges. Fig.# 8 NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL NON-COMBUSTIBLE MASONRY TYPE MATERIAL ~~~~/ CONCRETE OARD Fig.# 9 MINIMUM COMBUSTIBLES FRAMING DIMENSIONS 1:::: 54" :::1 1 '""'""'"9 Sheetrock 1 61 3/4"" ----· --oi 21 5/16""~-~~-~ 61 3/4'" 30 1/8"" A A A A I \ .. f------54"'---.<·1 WARNING: Fireplace should be In Its final location before framing. page 8 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 MAESTRO CONTROL SYSTEM The gas control system is located on the right hand side of the firebox behind an access panel and the decorative brick panel. The fireplace is operated via a wall switch that can be located up to 25 ft away from the fireplace and also by a hand held remote control unit Installation 1) Locate the fireplace In the desired location. 2) Remove access panel from right hand side of the firebox (Fig, #10) Rg.# 10 3) Connect a 110v AC electrical supply to the outlet installed inside the control box (Fig. #11) 4) Connect the gas supply to the valve (Fig. #12) 5) Plug the A/C adaptor Into the outlet (Fig. #13) 6) Attach the electrical box for the supplied wall control to the framing In the desired location (up to 25ft away), 7) Route the control cable as required to the wall control electrical box. 8) Attach the control cable to the wall control. (Fig. #14) 9) Insert the 4 supplied "AA" batteries into the battery pack and connect to wall control. (Fig. #15) 10) Fasten the wall switch to the electrical box. 11) Fasten the faceplate to switch 12) Tum on the gas supply and check that all connections are tight and leak free. Fig,# 14 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 9 Fig.# 15 Burner Installation 1) Remove the burner from the packaging and Install as per its Installation Instructions. 2) Connect the flex hoses from the pilot and the main burner supply to the bulkhead fittings on the firebox. (Fig. #16) 3) Connect the electrical connections from the pilot assem- bly to the connections In the firebox side. Ensure that the orange wire from the spark electrode Is connected to the · rear of the two connectors In the bulkhead. (Fig. #17) Note: If you need to test the supply pressure, turn oH the gas supply before removing the blanking plug from the supply pressure test port. 4) Remove the pressure test point pipe plug from the manifold test port. The plug Is located between the right side lintel and firebox side. (Fig. #1 B) 5) Thread the extension pleoe into the open test port. (Fig. #19) 6) Attach a pressure gauge onto the hose barb on the now installed extension piece. page 10 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 If this fireplace Is to be used on natural gas go to step 17. CONVERSION LP If the unit Is to be used on propane convert as follows using the components supplied with this fireplace: Warning: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's Instructions and all applicable codes and requirements of the authority having jurisdiction. If the Information in these Instructions Is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible tor the proper Installation of this kit. The Installation Is not proper and complete until the operation of the converted appliance is checked Caution: The gas supply and electrical power shall be shut off before proceeding with the conversion. 7) On the country home burner remove the two screws secur- ing the air deflector to the grate. (Fig. #20) B) Remove the manifold assembly from the burner, country home and chalet burners. (Fig. #21) The burner tube will have to be removed to expose the orifice on the black diamond burner. (Fig. #22) 9) With a W wrench remove the natural gas orifice (#25) and replace with propane orifice (#3f32") 10) With a 7/16" wrench loosen the pilot head on the pilot assembly (Fig. #23) COUNTRY HOME BURNER Rg.#20 COUNTRY HOME & CHALET BURNER Flg.#21 BLACK DIAMOND BURNER Fig.# 22 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 11 Fig.# 23 Fig.# 25 11) Slide 1he pllo1 adjustment band over and ensure that the hole In the orifice band Is showing. (Fig. #25 shows NG position, Fig. #26 shows LP position) 12) Remove the minimum rate screw located In the valve. (Fig. #27) Fig,# 26 Fig.# 27 ~· 13) Replace the minimum rate screw with the one provided In the propane conversion kit supplied with this fireplace. Ensure that the screw is fully Installed. (Fig. #28) 14) Pull off the nubber cap from the top of the pressure regula- tor. (Fig. #29) The pressure regulator adjustment tube is now accessible. 15) Press down on the centertube and rotate 90". The center tube should stay down. (Fig. #30). Replace the rubber cap. page 12 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 16) Sign and date the conversion label supplied and stick it to valve body. 17) Loosely attach the access panel to the side of the fire· box with a few screws. (Fig. #31) 18) Tum on gas and electrical supplies. 19) Press the center button on the wall control (Fig. #32). The Igniter will start to spark. After a short delay the pilot will light, followed by the main burner. Fig. #32 20) Press the up button on the wall control and hold it for 5 seconds or until a clicking sound Is heard from the gas control. Release the button, check manifold pressure and ensure that it's correct. (Fig. #33) 21) Press the center button of the wall control. The fireplace will shut off. 22) Install the remaining screws in the access panel and tighten. 23) Remove the pressure gauge and the extension piece and thread the pressure test pipe plug Into the pressure test port. Thread sealant Is required on the threads. 24) Tum the fireplace on and verity that the connections are tight. 25) Continue Installation of the burner as per the burner kit Instructions. Standing Pilot Function (only for use where pemnltted) The control system on this fireplace Is shipped as a non-stand· ing pilot fireplace. If required the system can be converted to a standing pilot by depressing a recessed button located on the lower right hand side of the wall control. (Fig. #33) This should be depressed with a paperclip, pencil or other thin object. Once activated the pilot will run continuously. Please check with your local inspector to ensure that this is permit· ted in your area. Control System-Remote Control Initial Setup This fireplace Is supplied with a wall control and hand held remote control. Please note only genuine Town & Country Fireplace wall controls and hand held remote controls can be used on this fireplace. 1) Initial set up of the hand held remote Is required. A "learn" button is located on the lower left hand side of the wall switch. This should be depressed with a paperclip, pencil or other thin object. (Fig. #34) 2) Once this has been pressed, press the center button on the hand held remote. (Fig. #35) The fireplace will then tum on. 3) Tum off the fireplace by pressing the center button again. The handset Is now synchronized with the fireplace. 050207-40 TOWN & COUNTRY FIREPLACESN TC42.CE page 13 Fig.# 33 i J " 1 .· ·······~ Fig, #34 page 14 TC42.CE Fig.# 35 ., BUTION Fig.# 36 TOWN & COUNTRY FIREPLACES~ 050207-40 Initial Settings (time and temperature) 1) Press and hold the A 1 and A2 buttons at the same time until the temperature symbol flashes. (Fig. #36) 2) Use the up and down arrows to set preferred temperature units. ("For "C) 3) Press OK and the "hour' value will start to flash. 4) Use the up and down arrows to set the "hour'' value. 5) Press OK and the "minute" value will flash. 6) Use the up and down arrows to set the "minute" value. 7) Press OK and the "day' value will flash. 8) Use the up and down arrows to set the "day" value. Fig.#37 9) Press ok to end the Initial set up. Childproof Lock An additional feature of this remote contrails the childproof lock. To activate this system press and hold the timer and thermostat buttons for approx. 5 seconds until the "lock" symbol appears on the remote display. (Fig, #37) The remote control hand set buttons are now locked and the lock symbol will reappear every time a button Is pressed on the remote control until the timer and thermostat buttons are pressed and held again. Note: The fireplace can still be operated normally using the wall control even with the remote control buttons locked. Control System -Operation Each Town and Country Maestro Control system comes equipped with a manual mode on the wall control and hand held remote, and three programmable modes accessible with the hand remote. Fig.# 38 Manual Mode (on remote and wall control) FLAME DOWN Basic operation of the fireplace can be performed with the wall control or remote hand set. (ON/OFF, as well as flame modulation UP/ DOWN). The center button on the remote control can be used to turn the fireplace ON and OFF. With the fireplace off, press the center button to tum It on. (The "MAN" and flame icons will be displayed on the screen) A second push will turn It off. (The "MAN" and flame Icons will disappear from the screen) When the fireplace is on, the up and down buttons located above and below the center button are used to modulate the flame height. (Fig. #38) Countdown Timer Mode (Operates the fireplace for a preset length of time) 1) Press the timer button and the time will flash on the lower center of the display. (Fig. #39) 2) When dlsplayisflashing, use the up and down arrows to set the length of time you would like the fireplace to run. (The range Is 10 minutes minimum to 180 minutes maximum). (Fig. #41) 3) Press the OK button and the timer is set and the control is In countdown timer mode. 4) To exit the timer mode press the Program, Manual or Thermostat buttons. Please note that the first press of the Manual button will turn the fireplace off. Program Mode (to preset up to two on and off periods per day) The program mode has two settings for weekdays and two for weekends. The hand held remote comes with the following pre prograrn.rJ!ed settings: 050207-40 TOWN & COUNTRY FIREPLACESN TC42.CE page 15 Flg.#39 Fig.#40 Fig.# 41 page 16 TC42.CE TIMER RUN DURATION Weekday Program (Monday through Friday) Program one (P1) turns ON at 7:00am and turns OFF at 8:00am Program two (P2) turns ON at 5:00pm and turns OFF at 7:00pm Weekend Program (Saturday and Sunday) Program one (P1) turns ON at 9:00am and turns OFF at 10:00am Program two (P2) turns ON at 6:00pm and turns OFF at 9:00pm Activate the programs by pressing the program button on the lower left hand side of the remote hand set. (Fig. #41) To customize these setting: 1) Hold the program button down until the display flashes. (P1, weekday ON time • (Fig. #42]) 2) Use the up and down buttons to change the time to the desired ON time. 3) By pressing the OK button, the P1 weekday OFF time will flash. 4) Use the up and down buttons to set the desired OFF time. 5) Press the OK button and the P2 weekday ON time will flash. Fig.# 42 TOWN & COUNTRY FIREPLACESN 050207-40 6) Repeat the process to set the P2 weekday, P1 weekend and P2 weekend programs. 7) When the P2 OFF time is set and the OK button is pressed the display will stop flashing and the remote will be in program mode. The program settings are now stored in the remote handset and will not change unless the above process is repeated or the batteries are removed from the handset. To switch out of program mode, simply press one of the manual, timer or thenmostat mode buttons. Please note that if the manual button is pressed it will turn the fireplace off. Thermostatic Mode (Only for use where permitted) (Operates the fireplace within a set temperature range) The fireplace is shipped with thermostatic mode function deactivated. If this function Is penmitted for use in your area It can be activated by depressing the recessed button on the underside of the hand held remote. (Fig. #43) Once activated, the thermostat symbol (Fig. #44) will be displayed when the thermostat button is pressed Rg.#43 .#44 DEACTIVATED THERMOSTAT SYMBOL To activate a set point temperature: 1) Press the thermostat button on the lower right hand side of the hand held remote to activate the thermostat mode. (Fig. #45) The temperature and thenmostat symbols will appear. 2) Press and hold the thermostat button for 5 seconds. The temperature icon on the display will flash. (Fig. #46) 3) While the temperature icon is flashing use the up and down-- arrows to set the temperature to the desired setting. 4) Once the desired setting is reached, press the OK button. If the OK button is not pressed the icon will continue to flash for 5 seconds and then set itself to the temperature displayed. 5) The fireplace is now in thermostatic mode. To exit the thermostatic mode press the program, manual or timer buttons. Please note that the first press of the manual button will turn the fireplace off. Rg.#45 Fig.# 46 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 17 VENTING Before Installing venting for this unit, the installer should read these instructions to insure that the proper vent configuration has been selected. Use only Town and Country Termination kits#: TCVT.WTA-Wall Termination Kit TCVT.RTA-Roof Termination Kit Vent system components approved for use with the Town and Country Rreplace are shown In Fig. #49. Various combinations of vertical and horizontal runs may be used. Refer to Fig. #52 and 53 for details. For optimum pertormance and flame appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed. A horizontal run of vent should have a 1/4" rise for every 1 ft. of run towards the termination. CAUTION: UNDER NO CONDITION SHOULD COMBUSTI- BLE MATERIAL BE CLOSER THAN 1 3/4 INCHES FROM THE SIDES AND BOTIOM AND 1 314 INCHES FROM THE TOP OF A HORIZONTAL SECTIONS OF THE VENT PIPE AND 1 314 INCHES FROM A VERTICAL SECTION OF PIPE. Fig.# 47 WINDOW FRAME-- HEARTH EXTENSION WINDOW TRACK WALL TERMINATION VENTING Exterior wall opening: Determine the exact position of the fireplace so that the vent pipe Is centred (If possible) between two building framing members. Consult your local building codes prior to proceed- Ing. The vent kit will accommodate up to a maximum wall thickness of 12lnches. 1) Having determined the position of the fireplace, cut and frame a 14-1/2 inches opening centred at a minimum height of 74-1/41nches above the floor. The opening may be round or square. Height of the opening will vary with each Installation. As the horizontal vent run increases, so does the minimum vertical rise (see Fig. #52). IMPORTANT: When locating the opening, It should be noted that vent terminal clearances must be maintained, See "Vent Terminal Clearances" section for proper clearances, A minimum 2 foot length of pipe Is required for any wall ter- mination. With this minimal vertical rise In combination with a 90° elbow, a maximum horizontal run of 181nches Is permitted (see Rg. #52 and 53). For longer horizontal runs greater than 18 Inches, Increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown In fig. #52. The horizontal run of vent should have a 1/4" rise for every 1 ft. of run towards the termination. HEARTH EXTENSION While a hearth extension is not required for this fireplace, one is recommended for aesthetic reasons. The hearth extension should be noncombustible and must not be any more than 1" above the bottom of the fireplace. If thicker, fireplace must be raised up accordingly. Caution: Hearth extensions thicker than 1" will Interfere with the window frame. page 18 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 Fig.#48 -~.--- '\~~~ WALL THIMBLE AND VENT l/~~ ~ MUST NOT PROTRUDE -----~~ BEYOND SIDING Rg.#49 Vent System Components Town& Country 12" Pipe Length ........................... TCVT.811X12 18" Pipe Length ........................... TCVT.811X18 24" Pipe Length ........................... TCVT.811X24 48" Pipe Length ........................... TCVT.811X48 12" Adjustable Pipe Extension ..... TCVT.811X12ADJ 45• Elbow .................................... TCVT.611XLB45 go• Elbow .................................... TCVT.811XLB90 Wall/Offset Support ..................... TCVT.811XOS Wall Termination Kit.. ................... TCVT.WTA Roof Termination Kit .................... TCVT.RTA Wall Shield/Ceiling Flrestop ......... TCVT.THIMA Roof Flashing, Adjustable ............ TCVT.811 FLADJ Roof Flashing, Flat ...................... TCVT.811 FLFLT Roof Flashing, Steep ................... TCVT.811 FLSTP or any that fits 11" pipe Wall thimble: Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain Insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12" thick. Measure the wall thickness Including the siding. Trim the shield to match the wall thickness. Position the wall thimble from Inside through the 14·1/2" opening. Properly trimmed, the thimble should be flush with the outer wall surface. Fig.# 50 TRIM TO LENGTH / 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 19 Vent pipe: Install vent pipe through the wall thimble and attach to flue outlet collar on top of the fireplace. Secure all joints with screws and seal with approved "High Temp." self·adhesive aluminum tape provided. The fireplace position may need to be adjusted to ensure that the vent pipe does not protrudes beyond the outer walt or be recessed any more than 12 Inches. Fig,#51 12" VENT PIPE TCVT.811X12 ELBOW TCVT.811XLB90 24" VENT PIPE TCVT.811 X24 WALL SHIELD THIMBLETCVT. THIMA Walt vent terminal: 1) Engage the B" vent collar with the vent pipe and slide terminal Into place. Attach the terminal to the outside wall. The vent terminal must not be recessed Into the exterior walt or siding. 2) Caulk In place to prevent any moisture entering the building. NOTE: MINIMUM CLEARANCESTOTHEVENTTERMINAL MUST BE MAINTAINED (see Fig. #52). HORIZONTAL TERMINAL TCVT.9360 14 1/2" FRAMED OPENING * 74 1/4" • Minimum height from the floor to center of the opening with a maximum horizontal run of 18" using TC vent. The height will need to be Increased with a longer horizontal run. page 20 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207·40 Fig.#52 I-C- WALL TERMINATION VENTING CHART ** A Minimum rise B Pipe length 74 1/4" 1-24" c Maximum run 18" D Pipe length Maximum 1-12" 1----~~rt=o-=L[ll---78_1_~_" __ ~_1-_12_"_1-_18_"-+---7-5_~_4'_' __ r-_1-_4_8'_'1_-1_2_"-4 841/2" 1-24" 1-12" 11' 2" 2-48" 1-24" I i A 90 1/2" 1-24" 1-18" 98 1/4" 1-48" 15' 10 1/2" 20' 10 1/2" 3-48" 1-24" 1-12" 5-48" For other rise/run combinations see chart below •• All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 48' r---.!:.~::::::;::::::::;::::::::;::::::::;:::::::;:::::::;:::::::;:::::::::;:::::::::;::=;:=;:::::;:::::;:=;=;=;==;==;;:::::;::::::: MAX. t--l _j -------+·-+--~1------------------------1-+--+-+-+--- 1-t---f-+--+-T -----I --I 46' ----------------1---- 44' 42' -·-tlj-jttt~=L~= -----------------r---j t-::b - ---J v=-,---,--r=FlF-1-==t=+=l =--.-riTT=t:::r-=-=f+=--=f---Jf_ -+-------- ---- ----r---f- 10' 1---+--+--1---+--+1-+-+-+---------- -----+--+--+--+---1-+--~ --------+--1---+--+-·+----------------------+--------------- 8' -------------f-----------------+--+--1-+-+-1-l -------+·-+--+--+--+--------------------------i---r----r- 6' f---+-·--1--+---------1--------------------------i-----+---r---- ~ 4' I r----------+----------·-------f--- 0.. 8' 10' 20' MAX. Minimum_ ---" 2'Length ~ 4' 6' NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 3 goo elbows or combina- tion of other elbows equalling goo can be used without reducing horizontal run. For each additional goo elbow, or an equal com- bination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe Is properly supported. of Pipe * · ""'"""! 7 4 1 I 4" ~~ I l.iJ__l * Minimum Vent Pipe Centerline Height 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 21 ROOF TERMINATION VENTING CHART F/g.#53 ** D A B c Pipe length ~=~ Minimum rise Pipe length Maximum run Maximum -c-~ 74 1/4" 1-24" 29" 1-12" j--o-j 78 1/2" 1-12" 1-18" 77 1/4" 1-48" 1-12" I:Y 84 1/2" 1-24" 1-12" 11' 11/2" 2-48" 1-24" f j 90 1/2" 1-24" 1-18" 15' 10" 3-48" 1-24" 1-12" A ~ 98 1/4" 1-48" 20' 10" 5-48" ~--For other rise/run combinations see chart below ,.;o •• All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 48' MAX. r-I - --;---1----~-------------r-- 46' r--· ----r---~-------1--------- ----1----f---------------!-- '-----------1---~-------------- 44' -----------------f------------------- -------1---~-------------f- --+-------------f-----------::! ~+- 42' j_ J 'AV J£ ----------r----r--------t----- 10' --. -------t----------------------I --r-----~ ---:------------------. -~1 1---' 20 8' ---f----f-------t-·-r-----------------~ ----MA ---r--------1-- ..--~---' 48" Min ----!-------~ ~_l 6' -----/'-------[::7' ~---'to· ~\ -----8' i\'Y 4' ~ --;:::::::'...-6. 1::::--1 ----4' Minimum ;<.:.. J_ ~ 2' Length f---' NOTE: The vent must not &xceed a total length of 66 feet. Any of Pip&-~ combination of risE! and run may bEl used but must be constrained to the boundarl&s of this chart. A total of 4 90° &lbows or comblna- lion of other elbows equalling 90° can be used without reducing ~ horizontal run. For each additional goo elbow, or an &qual com· blnatlon of &lbows, r&duce horizontal vent run by 2 feet. Ensure vent pipe Is properly supported. page 22 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 ROOF TERMINATION VENTING Ceiling and Roof opening: 1) Determine the exact position of the fireplace so that the vent pipe is centered (If possible) between two building framing members. Lay out the vent system path, minimlz· lng the number of elbows and length of vent. Consult your local building codes prior to proceeding. 2) Cut and frame a 14·1/2" opening In the floor, ceiling and roof where the vent system will pass. Size of the opening through the roof may need to be Increased as the pitch of the roof Increases. Avoid cutting rafters. Ceiling llrestop: Where a vent pipe passes through a floor or ceiling, a ceiling flrestop must be used to retain Insulation and maintain proper clearances. From below, push the ceiling flrestop through the opening and secure in place. If the firestop Is used to penetrate a floor, the outer shield may be trimmed In length. If the flrestop penetrates Into an attic, leave the shield full length to keep Insulation away from the vent pipe. Additionally, after the vent pipe Is In place, Install a storm collar on top of the shield. This will prevent loose Insulation from falling Into the area between the vent pipe and the shield. Rg.#54 ROOF SUPPORT BRACKET (TCVT.93915) Fig.# 56 v I A Size oflhe opening will have to Increase with the pitch of the roof to ensure a 1 3/4 Inch air space clearance between support sleeve and combustibles. Additional space may need to be provided If the side air Intake box Is attached prior to Installation. Roof Pitch A ll 0/12 14 1/2" 71/4" 4/12 161/2" 8 3/4" 6/12 18" 10" 8112 19 3/4" 11" 12112 24" 13 314" Vent pipe: 1) Install the first section of vent pipe onto the collar on top of the fireplace. Secure In place with screws and seal with approved "High Temp." self-adhesive aluminum tape pro· vided. 2) Continue adding vent pipe lengths up and through the firestop(s) and through the roof. The vent pipe must extend at least 24" above the roof. Seal the vent pipe as per "Vent Pipe Sealant" section. Roof support bracket: Slip the roof support bracket down over the vent pipe. Rotate the 90' brackets to accommodate roof pltch.Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure In place with screws. 050207·40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 23 Roof vent terminal: 1) Place the roof flashing over top of the vent pipe and nail securely to the roof using roofing nails, top and sides UNDER shingles, lower end OVER shingles to provide a watershed. Make weather tight by sealing with roofing compound (see Fig. #57). 2) Place the storm collar down over the vent pipe until it Is level. Tighten storm collar for a snug fit. Apply a thick horizontal ring of mastic around the pipe at top of storm collar (see Ag. #57). 3) Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (see Fig. #56). Seal screw heads and joint with caulking to prevent any moisture entering the venting system. Flg.#56 MASTIC FLASHING VERTICAL TERMINATION CAP ---(TCVT.9365) VENT PIPE STORM COLLAR (TC42.90665) Note: Adjustable for various roof pitches, from flat roof to 12/12 pitch roof. page 24 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 VENT TERMINAL CLEARANCE Fig.# 57 VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES Minimum clearances to the vent terminal must be maintained as shown In Fig. #57 and 58. Measure clearances to the nearest edge of termination hood. NOTE: Vent terminal must not be recessed Into a wall or siding. NOTE: LOCAL CODES OR REGULA· TIONS MAY REQUIRE DIFFERENT CLEARANCES. Fig.# 58 INSIDE CORNER DETAIL [5ZJ VENT TERMINAL @ AIR SUPPLY INLET A= clearances above grade, veranda, porch, deck, or balcony [" 121nches (30 em) minimum] B= clearance to window or door that may be opened [* 12 Inches (30 em) minimum] C= clearance to permanently closed window [minimum 12 Inches (30 em) recommended to prevent condensation on window) D= vertical clearance to ventilated soffit located above the ter~ mlnal within a horl•on1al distance of 2 feet (60 em) from the center-line of the terminal [30 Inches (76 em) minimum) E" clearance to unventilated soffit [30 Inches (76 em) minimum] F" clearance to outside corner [61nches (15 em) minimum) G" clearance to Inside corner [61nches (15 em) minimum) 48" (122cm) 36" (91.Bcm) 24" (61 em) 24" (61 em) VENTTERMINAL MINIMUM CLEARANCES r1 AREA WHERE TERMINAL ~ .. -GAS METER LJ IS NOT PERMITTED WJ H= * not to be Installed above a meter/regulator assembly within 3 feet (90 em) horizontally from the center·Une of the regula· tor I= clearance to service regulator vent outlet[* 6 feet (1.8 m) minimum] J= clearance to nonmechanical air supply inlet to building or the combustion air Inlet to any other appliance[' 12 inches (30 em) minimum] K= clearance 10 a mechanical air supply Inlet[' 6 feet (1.8 m) minimum] L= "clearance above paved side-walk or a paved driveway loca1ed on public property[" 7 feet (2.1 m) minimum] M;::; clearance under veranda, porch, deck, or balcony (30 inches (76 em) minimum"'] " a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings• "* only permitted if veranda, porch, deck, or balcony is tully open on a minimum of 2 sides beneath the floor .. .. as specified in CGA 6149 Installation Codes, Note: local Codes or Regulation may require different clearances • for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 050207-40 TOWN & COUNTRY FIREPLACESN TC42.CE page 25 VENT PIPE SEALANT (supplied with the appliance) All outer joints of the vent pipe must be sealed with the ap- proved "High Temp." sell-adhesive aluminum tape provided. Wrap the tape completely around the joint and press firmly In place. Fig.#59 APPROVED "HIGH TEMP" SELF-ADHESIVE ALUMINUM TAPE page 26 TC42.CE TOWN & COUNTRY FIREPLACES~ VENT PIPE VENT PIPE SEALANT 050207-40 VENT RESTRICTOR ADJUSTMENT The vent restrlctor is located on the underside of the firebox top. The unit leaves the factory with the vent restrictor wide open. The restrlctor Is built Into the appliance for secondary air flow adjustment. Adjustment enables tuning the airflow for optimum flame appearance and performance for a wide variety of vent configurations. Setting: determine the vent height -determine the vent horizontal length -from the chart determine the restrlctor position Refer to the chart in Fig. #61 for the correct position of restric- tor for the vent configuration of your Installation. Restrictor positions are based upon lab tests. The Ideal position may vary slightly with installation. Restrictor position is closed too much if the flame has the following characteristics: Flame Is excessively tall and lifting. -Flame lacks movement. -Flame soots. Restrictor position Is open too much if the flame has the fol- lowing characteristics: -Flame height Is low. -Flame has excessive movement. To adjust the restrlctor: Loosen the screw holding the restrlctor. Push the restrlctor back to Its intended opening. Tlghten the screw Fig.#60 LOOSEN SCREW TO ADJUST SHOWN WITH REAR IIRICK PANEL IN PLACE Fig,# 61 WALL AND ROOF TERMINATION RESTRICTOR POSITION 48' 40 _____ r _____ j _____ L_l-----. ----~----.!..---~---+--·-·--++--!' _____ ---------++--l·--· ==: ::::·j--~-~--;·;~-~ ~~r::::t::: --·--!---3/4" OPEN LP ----f-----·-·--+ I +---t----- :::::l:::::j::::t::: ::::: ::::: :=: J::r- -----+ -----------.. . -------·+--+---30' ------r-7 . v 30' ""[ -- -= ..... d ... 2" OPEN)-.J---+- ---------+--· ..... ----+--+----..... L. ~-22' ---T-----'j' j·+· --t-----2o· -++----~-1----.l .. --. 20' 10' --.==r:=r3"0PEN 12' 10' ,. 6' 4' 2' 16" 4' 6' 8' 10' 12' 14' 16' 18' 2f1 o· 0' MANUFACTURED (MOBILE) HOME In some jurisdictions, the Town & Country Fireplace may be Installed In Manufactured Homes after the "first sale". Consult local codes for approval. The fireplace must be fastened In place. Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacture~s Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA SOIA (In the U.S.A.). 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 27 GAS SUPPLY Caution: The gas line should be Installed by a qualified service person In accordance with all building codes. This section Is Intended as a guide for qualified technicians Installing this appliance. Consult local and/or national building codes before proceeding. Correct gas pressure requirement: A gas supply line access hole Is located at the bottom right side of the Control Box. Gas valve Inlet accepts a 3/8" N.P.T. fitting. Correct gas line diameter must be used to assure proper operation. The gas control Is equipped with a capture screw type pres- sure test port, therefore It Is not necessary to provide an 1/8 inch N.P.T. plugged tapping pressure port for checking gas pressure Immediately upstream of the gas supply connection to the appliance. WINDOW FRAME REMOVAL Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding. Caution: The ceramic glass Is very fragile, and should be handled with care. The window frame Is held In place by two spring-loaded latches and are operated by a removable handle. The handle is located In the Control Box. 1) Insert the latch handle onto the catch located 6" down from the top corners. Rotate up to disengage each of the two catches. 2) Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lilt up and out to disengage from its bottom track. 3) Place the window frame in a safe place to avoid dam- age. Reassemble In reverse order. Fig #62 Min. Pressure (For purpose of Input lldju.untmt) Max. Pressure Manifold Pressure Maximum Minimum Rg#63 page 28 TC42.CE TOWN & COUNTRY FIREPLACES~ Natural Gas Propane 5.0"wc 12.5" we 13.9" we 13.9" we 3.8 .. wc 11.0" we 1.75" we 5.5"we 050207-40 BRICK PANELS INSTALLATION (HERRINGBONE ................. TCPN.547) (TUSCAN ............................. TCPN.548) (HERITAGE RED •..•..........•... TCPN.552) For porcelain panel kit (TCPN.549) Installation see lnstruc· tlons provided with panel kit. A Firebox Panel Set has to be installed for safe operation. Do not use the fireplace without panels Unpack and inspect all panels. The panels need to be installed before the logs are In place. Caution: The Brick Panels are very fragile, and should be handled with care. 1) Remove the Side Panel Retainers located on the underside of the upper firebox heatshleid. The retainers are each held In place by one screw. 2) Install the Lower Rear Panel. 3) Install the Left Side Panel by Inserting the bottom of the panel In first and then angling it up into position. It may be necessary to push the upper firebox shield up to allow panel to move freely Into place. 4) Install the Right Side Panel using the same technique as the left. The rear panel is held tight against the side panels by two "V" brackets located on the firebox rearwali.Aithoughthe brackets are adjusted at the factory for the best trt, some adjustment Flg.#65 ADJUSTABLE "V" BRACKET REAR LOWER PANEL may be necessary. Adjust the angle of the bracket by hand to ensure a snug fit. 5) Install the Rear Upper Panel. 6) Re·lnslall the Sid6 Panel Relainers. 7) lnslali the Left and Right Front Panels. Fig.# 64 HERRINGBONE PANEL SET SHOWN LEFT SIDE PANEL 050207·40 REAR UPPER PANEL REAR LOWER PANEL PANEL TOWN & COUNTRY FIREPLACES~ RIGHT SIDE PANEL TC42.CE page 29 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow thoH lnatructlons exactly, a flro or exp1oslon may resun ~lUling property dllm~;~ge, pertonallnJury or lose of life. A. Thlo C~pplfance Ia equipped wnh an Ignition device which auto- mlltle&~lly lights the pilot. Do not try to light the pilot by hand, B. BEFORE UGHTING tmoll!lllaround the Clppllan~ llrP lor gaa. Be 'uro to f'Jit=il next to the ftoor beoaueo aome gas Ia heavier than air and will eeule on the floor. WHAT TO DO IF YOU SMEL,I,. GAS: • Do no1 try to light MY Clppilllnot. 1, Set wall ewl1oh I hand hold remote to lowm Mtt~ng. 2. Puth the wonl oH" switch to the •Off" poaH:Ic:m. ·Do noHo11Qh any electric awltch; do not uauny phone In your """""•· ·lmmedl~tely ~II your~· tuppll« from a nolghbo1,1r'a phone. Follow tho UN l\lppll" alnatructlonl. • HyO\I OJnnot rei!Oh yourun auppllor, call theflrodep11rtment. c.u .. only your hlllld to JX!eh In Ql' wm the Qat control knob. Never ueo tQQfa.lfthe knob will not p1.1etlln or t1,.1m by hand, don't try to repair It, call a qualified ecrvloo tll!Ohn~an. Force or at· tempted rop11lr may re4111t In a fire or Ollploelon, D. Do not uee thla •ppllflnee If MY pllrt hH been "'"*" water. Immediately OClll a ql.fallfled 4tf"iice technlcflln to lnopec;t the appllan~ A to repfaoo any p1W1 ofthe ~ntrol ayatem a any gcu~ control whlt:h hM been under wllter. 3. Tum off all el'eotrfo power to the lllpplillncG &~nd rl1:111ove becllup bJUerlet If Qr'VIee Ia to be pertormod or for ~:Wended ahutdown. compartment ec lot meubl"' allalnl@l'llr proprea le et au fonctlonnlilll'lent qvl eccompagnent CAUTION: Hot wllile In operation. Do not touch. Severe burns may resuH. Keep children, clothing, furnHure, gasoline and other liquids ha,.;ng flammable vapours away. Keep burner and control compartment clean. See Installation and operating instructions accompanying the appliance. A TIENTIQN: L'appareil est chaud lorsqu'il fonctlonne. Ne pas toucher l'appareil. Risque de brOiures graves. Servelller les enfants. Garder les v~tements, le meubles, !'essence ou autres liquldes produisant des vapeurs lnflammables loin de l'apparell. S'assurer que le brOieur et le compartiment des commandos sont propres. Voir les Instructions d'installation et d'utllisatlon qui accompagnentl'appareil. ··~ 6061.113 FIRST FIRE When lit for the first time, the fireplace will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used In the manufacturing process. This condition Is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some Individuals. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven. page 30 TC42.CE TOWN & COUNTRY FIREPLACES N 050207-40 APPENDIX A MAINTENANCE Caution: Turn off gas and electrical power supply (if appli- cable) and allow ample time for unit to cool before servicing appliance. It Is recommended that the fireplace and Its vent- ing should be Inspected at least once a year by a qualified service person. Glass Panel: Warning: Do not operate fireplace with glass panel removed. cracked or broken. Replacement of the glass panel should be done by a licensed or qualified service person. Do not strike or otherwise Impact the glass In anyway that may cause it to break. If the glass becomes cracked or broken, It must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Town and Country Fireplaces'" dealer. The size required Is 42" x 36" x Smm. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, remove window frame as noted In "Window Frame Removal" section. Unclipthe Glass Retainer Clip located at the top ofthe Window Frame. Pull the top edge of the glass out of the frame first, then lift It up and oul of the boUom edge. Install the new place of glass with the gasket Into the frame so that the thicker bead of gasket faces the fireplace. Rg.#66 ELECTRONIC PILOT PILOT FL.AME FLAME SENSOR ELECTRODE Annual Inspection: a) Remove glass panel and log set. Inspect logs and burner assembly for soot buildup. If excessive buildup of soot is present, have a qualified service person inspect and adjust unit for proper combustion. Clean logs and burner with a brush or vacuum cleaner, paying close aUentlon to burner ports. b) Check the pilot system for proper flame size and opera- tion. Clean pilot free of soot, dust or any other deposits. (See Flg.#66) c) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting Is disassembled for cleaning, It must be properly assembled and re-sealed. Refer to VENTING section for proper procedure. d) Check glass panel gasket, replace If necessary. It Is Important that the glass seal be maintained In good condition. e) Check and replace batteries as needed. Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. Periodically: a) Viewing glass may be cleaned as necessary with fireplace glass cleaner. b) Exterior finish may be cleaned with mild soap and waler. CAUTION: Do not use abrasive cleaners on glass or any other part of the fireplace. Do not clean glass when hot. 050207-40 TOWN & COUNTRY FIREPLACES" TC42.CE page 31 REPLACEMENT PARTS (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. 1 ............ GLASS FRAME ..................................... TC42.9020 2 ............ REPLACEMENT GLASS (c/w gaskel). GLAS.2086 .............. GLASS RETAINER, TOP (c/w gasket) ..... 9050.001 .............. GLASS GASKET KIT ................................... 2086.1 .............. FRAME & GLASS ASSEM ........... TC42.9020ASSY 3 ............ CONTROLASSEMBLY ........................ TCCV.9270 4 ............ SPRING LATCH ASSEMBLY ................ TC42.9024 .............. REMOVABLE LATCH HANDLE ......... 5000.9028.A 5 ............ BRICK PANEL RETAINER ....................... 1908.603 6 ............ FIREBOX SHIELD (c/w Insulation) ... TC42.900401 7 ............ FLUE DAMPER ............................................ 9004.5 8 ............ FIREBOX REAR SHIELD .............................. 9001.5 9 ............ PANEL, RIGHT BASE, BRICK ................. 5098.546 .............. PANEL, RIGHT BASE, TUSCAN ............ 5098.5401 .............. PANEL, RT BASE, HERITAGE RED ..... 5098.552.6 10 .......... PANEL, LEFT BASE, BRICK ................... 5098.545 .............. PANEL, LEFT BASE, TUSCAN ............ 5098.54015 .............. PANEL, LT BASE, HERITAGE RED ...... 5098.552.5 11 .......... PANEL, LWR BACK, HERRINGBONE ... 5098.5462 .............. PANEL, LOWER BACK, TUSCAN .......... 5098.5472 .............. PANEL, LW BACK, HERITAGE RED ..... 5098.552.4 Fig,# 67 ITEM DESCRIPTION PART NO. 12 .......... PANEL, RIGHT SIDE, HRGBONE ..... 5098.5464.B .............. PANEL, RIGHT SIDE, TUSCAN .......... 5098.5474.B .............. PANEL, AT SIDE, HERITAGE RED .. 5098.552.3.B 13 .......... PANEL, UP. BACK, HERRINGBONE ... 5098.54625 .............. PANEL, UPPER BACK, TUSCAN .......... 5098.5471 .............. PANEL, UP BACK. HERITAGE RED ..... 5098.552.1 14 .......... PANEL, LEFT SIDE, HAG BONE ....... 5098.5463.B .............. PANEL, LEFT SIDE, TUSCAN ........... 5098.5473.B .............. PANEL, LT SIDE, HERITAGE RED ... 5098.552.2.B .............. PANEL SET. HERRINGBONE ............... TCPN.547 .............. PANEL SET. TUSCAN ............................ TCPN.548 .............. PANEL SET, HERITAGE RED ................ TCPN.552 All parts may be ordered from your nearestTown and Country Fireplaces'" dealer. ContactTown and Counlry Flreplacesrn lor the location ol the dealer nearest you . page 32 TC42.CE TOWN & COUNTRY FIREPLACES~ 050207-40 REPLACEMENT PARTS • MAESTRO CONCEALED VALVE (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..... DESCRIPTION ...................................... PART NO. ITEM ...... DESCRIPTION .................................... PART NO. 1 ........... CONTROLASSEMBLY ........................ TCCV.9270 116 ....... 114" BULKHEAD FITIING ...................... 5019,101 12 ......... VALVE c/w FITIINGS .................... .TCCV.500501 117 ....... ELEC BULKHEAD FITIING ................... 5005.026 13 ......... WIRING HARNESS ................................ 5005.21 18 ........ UTILITY BOX ASSEMBLY ............. TCCV.50?.4405 14 ......... 1/4" FLEX TUBE ................................... 5019.225 119 ....... UTILITY BOX ....................................... 5024.405 15 ......... 1/2" FLEX TUBE ................................... 5019.223 120 ..... ELECTRICAL RECEPTACLE ................. 5024.406 16 ........ CONTROL MOUNTING BRACKET ............... 9271 121 ....... COVER PLATE .................................... 5024.407 17 ......... 1GNITION MODULE ................................... 5005.2 22 ......... BATIERY HOLDER ................................ 5005.043 18 ......... 1GNITION/SENSOR WIRES ............. TCCV.50625 23 ......... WALL SWITCH COVER PLATE ............. 5005.042 19 ......... PRESSURE TEST ASSEMBLY ......... TC30.92145 24 ......... WALL SWITCH .................................... 5005.041 110 ....... AC ADAPTOR ......................................... 5005.03 25 ......... 25' COMMUNICATION CABLE ................. 5005.06 11 .......... BULKHEAD ASSEMBLY ...................... TC30.9284 26 ......... WING NUT ................................................ 5049.3 112 ....... 1NLET PLATE ................................................ 9284 27 ......... CONTROL BOX WELDED ASM .. TCCV.9270WLD 113 ....... 1NLET PLATE GASKET .................... 5068.93147 28 ......... TEST FITIING ....................................... 5019.104 114 ....... ELEC BULKHEAD GASKET.. .............. 5068.9285 29 ......... REMOTE HAND SET.. ............................ 5005.05 115 ....... 1/2" BULKHEAD FITIING ...................... 5019.102 I NOT SOLD SEPARATELY Fig.#68 27 23 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 33 d .. "' 0 m Powea-Vent Farn 1/4" Female Connector ACMaplnr t--1--120 Vclllt PO!I!I.!er I ""' --i 120 Volt Commor> wire (While) 120Voll Hot wire (Black) 114" y.t<<i~-~ r.ll,# ::I=J:j::j:::I=J:'J;-jt-tJ Conneclor Connector ll..:' ·c..:.... ___ -...J Pull connectors apart to connect to optional power vent 114 .. llale T ' 114""Female Connector 1/4" Male Connector 120Volll'ower "tl 0 ::E m :II < m z -i ::E :II z " c ;;: " :II l> 3: Rg.# 70 WALL T~RMINAL TCVT.9360 Fig.# 72 050207-40 WALL TERMINATION KIT TCVT.WTA WALL SHIELD/CEILING FIRESTOPTHIMBLE TCVT.THIMA 16 1/2' ~~ STORM COLLAR TC42.90665 ROOF SUPPORT BRACKET TCVT.93915 WALLSHIELD/C~ILING FIR ESTOP THIMBLE TCVT.THIMA Rg.#71 ROOFTERMINATION KIT TCVT.RTA V~RTICAL TERMINATION CAP TCVT.9365 CEILING FIRESTOP TCVT.THIMA TOWN & COUNTRY FIREPLACES~ TC42.CE page 35 Fig.# 73 VENT PIPE DIMENSIONS 11"-----~ r 91/2" I ~~ 1015/16" * L.~::::r j TCVT.811 X12ADJ -, r r 13 13/16" 8 5/16" J L-=111/8" TCVT.811X __ ~=1;;;;;;;;;~------ 1--~--· 105/1~~·~:-7/16" 1 5116" L---157/8" ------· [_--131/8"--- TCVT.811 XLB45 TCVT.811 XL690 page 36 TC42.C TOWN & COUNTRY FIREPLACES~ 12" Pipe ............. 10 1/4" 18" Pipe ............. 161/4" 24" Pipe ............. 22 1/4" 48" Pipe ............. 46 1/4" 120506-40 Fig.# 74 VENT OFFSET CHART A B c /~ 10716" A / / / / / '\ / ' . c ~;;;;:J.' ~-_ _j -.---- 12" Pipe ....... 16 5/6" .......... 16" 16" Pipe ....... 22 7/6" .......... 22 3/6" 24" Pipe ....... 271/6" .......... 261/2" 46" Pipe ....... 441/16" ....... .431/2" Adding an adjustable sec- 1 114" tion to pipe will increase -113/8'' offset by 2 1/6" to 6 3/4" -~~~ r'------ 1 114" I l-----6 ------1 l 161/16" A c 12" Pipe ....... 13 7/16" ........ 23 1/4" 16" Pipe ....... 17 9/16" ........ 27 516" 24" Pipe ....... 21 7/6" .......... 31 3/4" 46" Pipe ....... 36 3/4" .......... 46 7/8" /\ A / / </ . / c B Adding an adjustable section to pipe will increase offset by 2 1/8" to 6 3/4" l l 20' 20" ~~ t::::::l:;::;'::l---+-- j L r 1114" ~ -------18 314' - 120506-40 1 114" A B 12" Pipe .............. 29" 18" Pipe ............. 35" 24" Pipe ............. 41" 48" Pipe ............. 65" B Adding an adjustable section to pipe will increase offset by 3" to 9 1/2" TOWN & COUNTRY FIREPLACES~ TC42.C page 37 STEEL STUD FRAMING KIT TC42.FRKITB Each Kit Contains: ® ® ® ~ Item Part II 1 5049.9912 2 9093.03 3 9093.1 4 9093.22 5 9094 6 9094.21 7 9098.01 8 9098.51 9 9194.5 10 5049.993 Description SCREW, lEKS #6 x 1/2" Qty, Pkg.40 STUD, SIDES, 53 3/4"L 2 STUD, OUTER SIDES, 53 3/4"L 2 STUD, CENTER, 15 7/16"L 2 STUD, HEADER, 53 3/4"L STUD, PLATE, 47 1/4"L CONCRETE BOARD, TOP 12" X 53 3/4" CONCRETE BOARD, SIDE 5"x38" BASE PLATE 4 3/4"L 2 2 SCREW, DRYWALL, 1 1/4" Pkg. 30 The Steel Stud Framing Kit Is wider than required In the In· stallation manual. An additional stud was added to each side for stability making the side concrete board 5" wide Instead of 1 1/2" as specified. Once fully assembled, the framing kit fits Into a 54" wide x 54" high framed opening. WARNING! EDGES ARE SHARP, ALWAYS WEAR GLOVES WHEN WORKING WITH SHEET METAL. 1. Top Frame Assembly •Lay out studs (2) and (4) on a large flat surface, see Fig. #1. •Using the screws provided (1 ), attach the header (5) and the stud plate (6) to the top studs (4). Fig.# 75 ® .. 2. Attach Side Studs (Legs) • Attach the side studs (3) to the top of the header studs (5), see Fig. #76. • Fasten the side studs (3) at the bottom using the base plates (9). 3. Attach the Assembled Frame to the Unit • Align the assembled frame to the unit framing brackets, see Fig. #77. Attach at the fastening points through the access holes in the side studs (3). Rg.#76 '0 I 4. Secure to Existing Framing •Secure the frame assembly to existing framing through the stud top plate (5) and the stud base plates (9). 6. Install Concrete Board Top and Sides •Use drywall screws (10) to Install the concrete board top (7) and sides (8), Fig. #78. page 38 TC42.CE TOWN & COUNTRY FIREPLACESN 050207-40 Fig.# 77 .I I Framing Brackets Fig. #78 Stud Base Plate screws VENTED GAS FIREPLACE • NOT FOR USE WITH SOLID FUEL I WH FOYER AU OAZ A EVACUATION • NE PAS UTILISER AVEC • DU COMBUSTIBLE BOLIDE ~~~=-=--=---=--=-=-=--=-=-=-~ ~~~lla~\~,Y~A\; 1 cf~~~rfr!~~~:~~~~:;~:, ~~! ~a~~~~~muan. Certified for I Cortlfio pour Conodo ond U.S.A. llll8 App!i@fln 18 I:!!Uif>Pill fgr Uu WIUI I C~;~t Appllr@lf nl ili!Yipi! PoYr Utillu Avetl : TOWN & COUNTRY FOR USE WITH/ FIREPLACES • EN CASE D'EMPLOI AVEC: ~gg~tk, TC42 SERIES/ c SERlE: UO!iOII li01i0.'1'204.C SAFETY LABEL LOCATION Pttolflo lfnergy Flrflpl11cu1 PrPdYGii bid, Dunc;11n, Brlllth Columbia, C11n11d11 DDJI TIIDHNDLDOY NOTE: The Safety Label is located on a plate found In a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the lintel with a cable. 050207-40 TOWN & COUNTRY FIREPLACES~ TC42.CE page 39 --o'C' .I.,~ TOWN & COUNTRY FIREPLACES TM Phone: 1-877-715-2664 Web site: www.townandcountryflreplaces.net 2975 Allenby Rd., Duncan, B.C. V9L 4TB Printed In Canada