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HomeMy WebLinkAboutSupplemental InformationDate: 4/6/2016 To: Timothy D Kirby, PE Other Concerned Parties From: Anthony Demarest Subject: Code Compliances Garmat spray booths are manufactured to comply with several national standards and codes. The main standards or codes are NFPA 33, NFPA 86, NFPA 70, UL844 and ANSI Z83.4. We use the nationally recognized testing laboratory of Intertek (The ETL Mark) to certify that our products meet the applicable standards. In our industry these are the standards used, believed to be the most comprehensive and offering the greatest measure of protection. In addition to these standards every effort is made to comply with other common consensus codes such as IFC and IBC. IF one compares the IFC chapter on flammable finishes to NFPA 33, nearly all of the requirements are duplicated. Where they vary NFPA 33 expands upon the requirement or is more restrictive. The IFC standard as part of its requirements requires compliance with NFPA 33. For any questions or concerns please contact me. Anthony Demarest Controls Engineer and Compliance Manager Garmat USA TIER ;f. Qms- 1 i TIER 1 w/ Heat Standard Features: • 24' Length • 10' Wide 8' 10" High Tri -Fold Entry Doors • Direct Fired Burner • Full Recycle on Bake • 8 4 -Tube Interior Accessible Hip Light Fixtures • Powder Coated Inside and Out • Side Service Door (Drive-In/Back-Out) • Single Skin Wall Panels • 2 7.5 HP Motors • Dual Reverse Incline Intake Fan • Reverse Incline Exhaust Fan Upgrade Options: • 27' Length • 9' Drive-Thru Tri -Fold Doors • Side Wall Light Fixtures • Ceiling Light Fixture (1) • Parts Hanger — BUWTarl'HIC •. a'• • GARM4T imenffemii Gxr GARMAT USA Garmat' USA reserves the right to modify or change any of the 1401 W. Stanford Ave Englewood, CO 80110 Phone: 800.442-7628 Fax: 303-781-2683 www.garmat.com technical features mentioned in th s brochure. ©2004 Garmat' USA p tot]In W.G.] 1000 500 1000 0 0 r Power comelri fans of energy saving Selected Fan Max RPM Max Shaft Power Moment of Inertia Pg 1/1 Fan working conditions Free Inlet - Ducted Outlet ATZAF 20-20 T1 Density 0.075 Iblcu.ft 2300 1 /min 17.50 BHP 28.00 Ib ft= CO.ME.FRI. USA. certifies that the ATZAF 20-20 T1 shown here is licensed to bear the AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and comply with the requirements of the AMCA Certified Ratings Program. AMCA Certified Ratings Seal applies to air performance only. Performance certified is for installation type B: Free Inlet - Ducted Outlet, AMCA Licensed for Air Performance Without Appurtenances and Accessories. ratings (kW or BHP) does not include transmission losses 1700 1000 RPM 2400 2900 2200 2100 ! 1 04% 2000 1900 I 1800 1700 r — 1600/-1-1 79% \ area 2 80% 78% \/ Y\ 1 100 75 TOO 3 7411EEtw MU 3 419E 9000 10000 151100 01 05 1000 2000 3000 20000 MINT 4000 5000 MCFM pdynllnWG1 o vitt/min] ea t to a, ce :a co E E fa ti L ra aJ S C 0 M U .1 in ro V u u_ C 0 4. ,- 4.) v w al 0 Ta 7. at N as 2 L a) C ea M C Qi O N U in c -o C o E Ta ate+ 000.1-«000 m M M K1 M M M N N N m N N N 1B Flammable Liquid 1B Flammable Liquid 1B Flammable Liquid 1B Flammable Liquid 70 Q J al fO E E o u_ m 7 IS J al fo E E fa u m 70 0" J CD to E E la u CO 293/295 Series Paint Mixing Colors Clearcoat Surfacer(Primer) Activators Additives Cleaners (Wax remover) L a) 4l M a cc Y C .3 d -I-. C .3 Q. Y C .I d. Paint Related Paint Related Paint Related Paint Related Gallon, Quart 5 Liter Gallon, Quart 2.5 Liter t R 0 Cf 15 Liter 5 Liter O m r4 N N I -I ri ti N 47 0 M N 0 w 0 L al a m al CU J 1Aerosols primer and paint s 4 fa ar CLASSIFICATION REPORT INTERTEK TESTING SERVICES NA INC. 3933 US Route 11 Cortland, New York 13045 Job No. 3051462 Issued: June 08, 2004 Revised: August 25, 2011 REPORT NO. 3051462-002 INSPECTION, TESTS AND EVALUATION OF PAINT SPRAY BOOTHS AND EQUIPMENT RENDERED TO GARMAT USA, INC. ENGLEWOOD, CO GENERAL: This Report gives the results of the inspection, tests and evaluation of Paint Spray Booths and Mix Rooms for compliance with applicable requirements of the Standard for Spray Application Using Flammable or Combustible Materials, NFPA 33-2003 Edition, Issued 07.118/2003. with regard to the risks associated with fire, shock, and explosion of the booth only. The risks associated with the improper installation of the booth, fire suppression, exhaust venting, and electrical wiring and components have not been investigated The investigation was begun on December 8, 2003 and was completed on December 15, 2003. A prototype sample in good condition was provided by the client and tested at the R&D site in Englewood, CO. CLASSIFICATION Spray Application Using Flammable or Combustible Materials NFPA 33, issued 6/2112010 (2011 Edition). Applicant: GARMAT USA, INC. 1401 West Stanford Ave. Englewood, CO 80110 Country: USA Contact: Mr. Bruce Williams Phone: (303)781-6802 Fax: (303)781-2683 Manufacturer: GARMAT USA, INC. 1401 West Stanford Ave. Englewood, CO 80110 USA Mr. Bruce Williams (303)781-6802 (303)781-2683 An Independent organization testing for safety, performance, and certification. All services undertaken are subject to the following general policy: Reports are submitted for exclusive use of the clients to whom they are addressed. Their significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests, examinations or surveys made This document may not be reproduced except in its entirety without written permission from ITS 1 t5 1. L 1188 Rrpunvt 31)11462.002 SI/ 11,? 11h 14 111101 Intertek Testing Services NA Inc. Report No. 3051462-002 Page 2 Issued: 06/08iO4 GARMAT USA, INC. Revised: 08'25111 Report Composition: Numbering_ Cover 1 Revisions 2 Main Report 3 - 26 Drawings & Illustrations I1-13 Markings Ml -M2 Components Requiring Yearly Testing UC -I UC -2 Total Number of Pages 36 REVISION SUMMARY - The following changes have been made to this Report: Date/Project # Project Reviewer Nee Item Description of Chance 11/02/04 Allen Pirro Cover Corrected the test location to R&D Facilities 3061665 2 Revision Page M. Snyder 3 Added models 42104, 42104X, 42106, 42106X, 48104, 48104X, 48106. 48106X. 4 Added CTOF Spray out test 6 Added Englewood to 9th paragraph 10 Added models as noted on page 3. 10A Added models as noted on page 3. 1013 Added models as noted on page 3. 12 Added the word "trifold" to description. 14 3.4,5 Added belt guard in #3 and moved 3,4 to 4,5. 16 3 Added models as noted on page 3. 20 3,4 Added inlet air filter callout and moved original 3 to 4 22 l Added alternate listed control panels, STDJF_E and STDJF El 22A Corrected previous mistake in report. Had to add page. 23 - 26 Added models as noted on page 3 I 1 Added illustration I 2 Added illustration 13 Moved l 2 to 13 1-4 1-5, Deleted illustrations 1-6, 1-7 M 2 Added markings page UC I Changed page numbering for unlisted components page. UC 2 Changed page numbering for unlisted components page_ 812512011 G INM873519CIt.T Y. Livchits YL. S. Pasternack LJ Cover stind_nI NEPA 33 Standard updated to the latest Edition of 2011, 4 Added Test Perfomianee 2, 5 Added Conclusion 2. 11'5rorm1'm 04114111a3031Jl .4NQ SDI63lob ['I10.321 Report No. 3051462-002 Page 3 Issued: 06/08/04 Gammat USA, Inc. Revised: 11102'04 PRODUCT DESCRIPTION PRODUCT COVERED Paint Spray Booths Models: 42004, 42004X, 42104, 42104X, 42106, 42106X, 44006, 44006X, 46008. 46008X. 48104, 48104X, 48106, 48106X. PRODUCT DESCRIPTION The products described in this report arc for the application of spray materials (paints). All products consist of an enclosure, lighting, venting system (fan with motor and ducting), control panel, and filters, and may include a make up heating system. Each product must have fire suppression and exhaust ducting per relevant local and national codes, as applicable. All models arc provided with a Listed Industrial Control Panel. Permanent connection of electrical is done in the field, and must be performed by qualified electricians with knowledge of paint spray booth area classifications, and wiring techniques for Class I, Division 2 areas. When equipped with heating systems for curing at elevated temperatures, explosion venting is required. All lighting is rclampablc from the interior only. The products are assembled at the final installation site. The products are self -supported and intended to be permanently connected to the power sources. The Control panel is covered by ETL Report 3033461-002. The lighting fixture is covered by ETL Report 97* 1729-1. Direct gas- fired heater covered by ETL Report 3054850-003. MODEL SIMILARITY Model 42004, 42004X, 42104, 42I 04X, 42106, 42106X, 48104, 48104X, 48106, 48I06X is constructed of single wall panels and does not include any means of heating. Model 46008 is constructed of double wall panels and provided with a direct gas-fired heater. ELECTRICAL RATINGS Model # Volts/Hz/ Ph Fan (Exhaust) Fan (Su l 1 y) x _ Total Thrtlul It u[ t r Tc mp Rise F Minimum Ambient F Input Btu/hr Midco HMA -2 Amps HP Amps HP Amps CFM Nat 1 LP Natural 42004 1081330/460/ 575/60)3 21.4/20.4/ 10.1/8.2 7.5 NA NA 71.4120.41 10.1/8.1 10.000 NA -200 F NA 42094X 208!2301-160/ 575/6013 20812301460/ 20812301460/ 575/60/3 70812301460/ 575/60/3 2081730/460/ 575/6013 21.4120.4! 10.2/8.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ IU?/8? 7.5 7.5 7 5 7.5 7.5 NA 21.4/20.4/ 10.2/8.2 21.4120.4/ 10.2!8.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.2/8.27.5 NA 7.5 7 5 7.5 21,4!20,41 10.218? 60/60/30/ 30 60160/30/ 30 60/60/30/ 30 60/60/30! 30 10,000 11,0011 11.000 11,000 11,000 NA NA NA 800 F 800 F -200 F NA NA 200 F -200 F NA NA NA 997,000 997.000 42104 42104X 42106 42106\ 44006 2081730/4601 57516[)13 21.4/20.4/ 10.'7/8.2 7.5 21.4/20.4/ 10.218.7 7.5 47.8/40.81 20.4/16-4 10,000 NA -200 F NA 44006X 208030/460/ 575/60/3 21.4/20.4/ 10.2/8.2 7.5 21.4/20.4/ 10.1/8./ 7.5 42.8/40.8/ /0.4/16.4 10,000 NA -200 F NA 46008 208/230/4601 575/60/3 28.5/28.4/ 14.2/ 11.4 10 13.8/ 13.4/ 6.7/5.4 � 56.1/55.2/ 27.6l22.' 1/.000 800 F .200 F 997.000 46008X 48104 48104X 4810(1 48106X 2081730/460! 575160/3 208!230/460/ 575/60/3 20817301460/ 575/60/3 /08030/460/ 575/60/3 2081230/4601 575/60/3 28.5/28.4! 14.2/ 11.4 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.2/8.2 21.4120.4-/ 10.118? 10 7.5 7.5 7.5 13.8/ 13.4/ 6.7/5.4 21.4)20.4/ 10.2/8.2 21.4/20.4/ 10.218.2 21.4/20.4/ 10.2/8.2 21.4/20.4/ 10.718? 7.5 7.5 7.5 7.5 56'1/55.2/ 27.6/22.2 60/60/30/ 30 60/60/30/ 30 60/60/30! 30 60/60/30/ 30 12,000 11.000 11.000 11.000 11,000 800 F NA NA 800 F 800 F -200 F !`A N.A -200 F -200 F 99',000 NA NA 99.000 997.000 1 I'S Fume l.raumb Ftcpori a .31:5 14(.2•00! SU I4 3 11:1. 1 III r, Report No. 3051462-002 Page 4 Issued: 06?08?04 Garmat USA, Inc. Revised: 08125.'11 TEST PERFORMANCE 1 A representative sample of the product was tested in accordance with the Standard for Spray Application Using Flammable or Combustible Materials, NFPA 33-2003 Edition, Issued 07118:2003. The following tests were performed: Test Description Clause Airflow 7.2 Door Opening Force 13.3.1 CTOF Spray Out 7.2 Results of the tests indicate the specimens conform to applicable test criteria. TEST PERFORMANCE 2 The product(s) covered within this report were evaluated at ETL's Cortland facility using the revised Standard for Spray Application Using Flammable and Combustible Materials NFPA 33, 2011 Edition, and found that no additional tests arc required. lis F,mu 1 um:gRcrott n 3051 Ah2•11112 SI) 1.10 3 11l' N1 017 U:1 Report No. 3051462-002 Page 5 Issued: 06:08/04 Gamut USA, Inc. Revised: 08,25/11 CONCLUSION 1 A representative sample of the product covered by this report has been evaluated to the applicable requirements of the Standard for Spray Application Using Flammable or Combustible Materials, NFPA 33-2003 Edition, Issued 07'18:2003 with regard to the risks associated with fire, shock, and explosion of the booth only. The risks associated with the improper installation of the booth, fire suppression, exhaust venting. and electrical wiring and components have not been investigated. Report prepared by: .Signature nu lilt Ray Donhauscr Project Engineer CONCLUSION 2 Report reviewed/approved by: Signature on file Allen L. Pirro, P.F. Chief Engineer The product(s) covered within this report were evaluated at ETL's Cortland facility using the revised Standard for Spray Application Using Flammable and Combustible Materials NFPA 33, 201 l Edition. on 8,25.2011 under Project G100487359CRT. Report revised by: Report reviewcd..approved by: Yefim Livchits Steven Pasiernack Engineering Tech. Writer HVAC safety Staff Engineer 1 TS Form 1 P1ii:gRcp. fl n 3551462-IR}2 SI) 16.3-101'1'1 10 112} .'--:°.!IgAll*Iii*I*IT.As..-*' ER CONTRACTOR REQUIREMENT PACKAGE SECTION Lc Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X TABLE OF CONTENTS SECTION Lc -- The Tier 1 Intake and Exhaust with heat Cabin 1. Electrical llc Electrical Requirements 1Ic-1 Control Panel 1Ic-2 Connections 1Ic-3 Drop Locations 1Ic-4 Interior Serviceable Light Connections 1Ic-5 Electrical Spacing Requirements 2. Gas 2Ic Gas Requirements 21c-1 Gas Train 21c-2 Gas Line Drop Location 3. Airline 31c Airline Requirements 31c-1 Drop Locations 31c-2 Control Panel 4. Duct Work 4Ic Duct Work Requirements 41c-1 Duct Locations 41c-2 Stacking Requirements 41c-3 Duct Caps 41c-4 Duct Caps (560 fan) 5. Fire Suppression 5Ic Fire Suppression Requirements 51c-1 Penetrations 51c-2 Location of Devices 1. ELECTRICAL REQUIREMENTS The Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X SECTION Lc -- The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Page 1Ic NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. Booth Reauirements: 2 Standard 7.5hp Motors - 208v/60amp, 230v/60amp or 460v/30amp 3 phase service. Lights - (2) 120v- 20amp single-phase circuits standard or (2) 277v- 10amp single phase circuits optional. The voltage for the lights and motors (as well as horsepower) must be specified upon ordering the equipment. Changing the voltage in the field will require the purchase of different and/or additional components. The purchase of an on sight listing of the Paint Booth may also be required. I. All electrical should run through a disconnect panel per NEC (National Electrical Code) before entering the Garmat Main Control Panel. II. Connect power for (2) 7.5hp 208/230/460v, 3-phase 60hz motor circuit (see page 1Ic-1 item 1). III. Connect power to 120/277v lighting circuit (see page 1Ic-1 item 2). IV. Connect lighting circuits from Main Control Panel to junction boxes on Spray Booth Cabin (see page 1Ic-2 item 3). V. A 50' "quick -connect" cable is provided for connecting the Garmat Main Control Panel to the Garmat Remote Control Panel (see page 11c-2 item 4) - Customer to select final location of remote panel (minimum of 3' from door openings). If additional length is needed, a Connection -box and additional 25' cable is available. Also, the use of 1" X 1" plastic raceway with cover may be needed as per local jurisdictions. Please contact the local Garmat USA, Inc. distributor for further information on this raceway. VI. Connect to Suppression System normally closed flow switch (mounted by fire suppression contractor) from terminals marked "jumper" in main control panel (see page 1Ic-1 item 4). Jumper must be removed prior to connection. VII. DO NOT install electrical to obstruct any access doors and panels. Must be at least 3' from booth door openings. Per NFPA 70 (NEC), Current ED., 4.3. (See Page 1Ic- 5) VIII. The front of the Main Control panel must be a 3`-6" from any obstruction and 4' from another control panel. Per NEC, Current ED. (See Page 1Ic-5) TrER The Tier 1 Intake and Exhaust with heat 1/11/2005 `*CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc - The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Control Panel - Page 1Ic-1 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. c 1 0,0 0 0 0 0 TIER 1 MAIN CONTROL PANEL 1. Power Connection Block -- Motor Circuit 2. Terminal Strip 3. Grounding Bar 4. Fire Suppersion Jumper (do not operate booth without fire suppression) 5. Light Fixture Interlock Jumper (do not opperate with jumper in place) TiL�R The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Connections - Page 1Ic-2 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY Note: Cenr.ections muy ccd;licrei J oo=es to occcrnidcle toe nt;mbe• of / U \/ 1, POWER CONNECTION TO LIGHTING 2. POWER CONNECTION TO MOTORS "—RELIC/7Z cc J CCn lftOl 2 PAM' 3. LIGHTING CONNECTION FROM MAIN CONTROL PANEL TO ]-BOXES, PROVIDED BY CONTRACTOR. ALL BRANCH INTERIOR LIGHTING PIGTAILS WILL BE GANGED AND ROUTED FROM THE FIXTURES TO THE ]-BOXES MOUNTED IN RACEWAYS, PROVIDED BY MFG. CONTRACTOR WILL MAKE FINAL CONNECTIONS IN AND TO THE ]-BOXES PROVIDED BY MFG. 4. SUPPLIED "QUICK CONNECT" CABLE, INTERLOCKING THE REMOTE PANEL TO THE MAIN CONTROL PANEL. 5. SUPPLIED "QUICK CONNECT" CABLE< INTERLOCKING THE MAIN CONTROL PANEL TO THE GAS TRAIN. TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Electrical Drops - Page 11c-3 NOTE: The Information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY DO NOT INSTALL ELECTRICAL TO OBSTRUCT ANY ACCESS DOOR OR WITHIN 3' OF BOOTH DOOR OPENINGS. Per NEC 110-16, 1996 ED. PEMOLF PANE • CCNU 1. IJAN eNr. R N SL�PI FJ "CLACK CON \[C' CA7-C 1 f.a TS PCW7.4 SJF71I_U CONNCCT CAM TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Interior Serviceable Light Connections Page 1Ic-4 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY I. Interior service light fixtures are standard with The TIER 1 booths. These light fixtures have interlock switches that must be connected in series and run into the Garmat Main Control Panel for final connection. II. Final connection to be made in series with the spray solenoid on terminal strip. Note: The Interlock switch is not required in hip lighting per UL 844 standard. nterior Frame Switch 30 SPRAY SOL=SIC D 31 \OIC.: Actual ter:rninc nurnaers rlay vary. T YrEFii The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat ELECTRICAL REQUIREMENTS Interior Serviceable Light Connections Page 1Ic-5 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY A'.: RA\ ,NO S3ARK NG / OrL9crs IN -11S n7rA `VO SDA3d NG •; rvic s IN MS S ARTA =1_12 \' C (FJa:'onc 1 ien:'Icc Cade) TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** VAIN 1 CGPANIL AVI l AD1 ,NO S3ARK NG / OrL9crs IN -11S n7rA `VO SDA3d NG •; rvic s IN MS S ARTA =1_12 \' C (FJa:'onc 1 ien:'Icc Cade) TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** 2. GAS REQUIREMENTS The Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X SECTION Lc - The Tier 1 Intake and Exhaust with heat GAS REQUIREMENTS Page 2Ic NOTE: The Information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY Provide adequate gas supply for an individual 997,000 BTU Direct Fired Heater. I. Supply gas piping to gas train, including union and drip leg (1 1/4" connection at Gas Train inlet). (Recommend dedicated line from meter when possible) II. Gas pressure must be a minimum of 1/4 PSI (7" w.c.) and a maximum of 3/4 PSI (21" w.c.) Capacity to provide for 997,000 BTU burner. If supply pressure is medium or high, a "step-down" regulator must be installed a minimum of 10' away from Garmat gas train. III. Venting of regulator and valves on gas train to the exterior of building - minimum of 10' from intake. IV. DO NOT install gas piping to obstruct any access doors, access panels, walkways, or vent stacking. TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURPSDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat GAS REQUIREMENTS Gas Train -- Page 21c-1 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. Q I .-.1 I I L J MA N V A\L. Ai_ GAS VAI V- VA N GAS ,RLGULA-OR — VAX. P i C" SOI LINO I) PI OT GAS :R G.ILATOR PI OT VANL.AI CAS VAL Vi" MAN BLOCKING VALVE MA N BLOCKING VALVE GAS -RAN MODULA-!NG VA_VL (') VAIN VANUA_ GAS VALVL 99270E GAS TRAIN COMPONENTS TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc -- The Tier 1 Intake and Exhaust with heat GAS LINE REQUIREMENTS Gas Drop Locations - Page 21c-2 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY GAS DROP -r, tAL :1 Ol CONTROL PANEL r PANEL •/ COh7ZOL irE1i The Tier 1 Intake and Exhaust with heat 1/11/2005 *`CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** 3. AIRLINE REQUIREMENTS The Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X SECTION Lc — The Tier 1 Intake and Exhaust with heat AIR LINE REQUIREMENTS Page 31c NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY Supply 100 -PSI compressed air to main Garmat control panel, including shut off valve (not supplied). I. Clean and dry air is required before the spray booth control panel. A quality Airline dryer (not supplied) capable of a constant 17 cfm shall be installed prior to main control panel. II. Provide air piping from main control panel into the spray booth cabin. Minimum of one penetration into booth in the middle of the wall closest to the mechanical position. Terminate inside booth with a 450 elbow and a quick coupler (not supplied). Optional second airline into booth to be placed at owners' discretion. Piping may be run within 8" above booth, as long as no roof panels (deflagration panels) are obstructed from this and other utilities. III. An adequate pressure regulator (not supplied) capable of a constant 17 cfm at 60 psi is recommended prior to entering the spray booth cabin (do not mount regulators or air filters inside the booth cabin). IV. DO NOT install air piping to obstruct any access doors, access panels, walkways, or vent stacking. V. When making penetrations in the Garmat USA, Inc. ceiling, roof or wall panel assemblies, the hole should only be large enough to accommodate the pipe, cable or tubing that needs to be routed through the panel. I.E. 3/4" pipe needs a 7/8" hole. After installing the pipe, cable or tube the opening must be sealed on both the interior and exterior of the ceiling, roof or wall panel. Garmat USA, Inc. recommends the use of Dow Corning 999 silicone building and glazing sealant or equivalent product that meets Federal Specification TT -S -001543A Class A (COM- NBS) for silicone building sealant and/or TT -S -00230C Class A (COM-NBS) for one component building sealant. The sealant needs to be applied in a workman like fashion, making sure to provide a vapor and liquid tight seal all the way around the pipe, cable or tube that is routed through the ceiling, roof or wall panel. SI AI NNII irR The Tier 1 intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VEREFY COMPLFANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat AIR LINE REQUIREMENTS Air Line Drop Locations - Page 31c-1 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY GAS ')ROP----.. OPTIONAL 2nd AIR UNE INTO CABIN \ (S..GCE S PI ACC ME NT CF AN 1I`F.) AIR UNE INTO CONTROL PANEL AIR INTO CABIN - 1 I ▪ MAIN CON IRO] SAN_ V \V /-PE MO -E / GCN 'ROI of aAVf TIER The Ter 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat AIR LINE REQUIREMENTS Control Panel - Page 31c-2 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY L 0 00 1 r 751 '5'l1 I �m sl L I r rc. Eye TIER 1 MAIN CONTROL PANEL 1 z-...3/4' Compressed _ A'r In et ,}r /-3/4" A'r to Cabin —r TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** 4. DUCT WORK REQUIREMENTS The Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X SECTION Lc — The Tier 1 Intake and Exhaust with heat DUCT WORK REQUIREMENTS Page 41c NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY Requires (1) Intake and (1) exhaust stack including curbs and caps for mechanical unit. I. Minimum of 20 -gauge sheet metal is required. II. All joints and connections must be sealed and waterproof. III. The intake opening is 25"x25". The intake stack must be a minimum of 25"x25" on standard equipment and as straight as possible with no offsets greater than 45 -degrees. IV. The exhaust opening on a standard mechanical unit is 25"x25" (larger units will have larger openings, contact distributor to verify duct size). The exhaust stack must be a minimum of 25"x25" and as straight as possible with no offsets greater than 45 -degrees. V. A cleanout door shall be installed above the dampers in the exhaust stack (see 41c-2) VI. Roof penetrations must accommodate the duct plus additional clearance required by duct construction and local code. A roof curb will also be required as per local code. VII. A Garmat style intake cap with a bird screen is recommended (see 41c-3). The inlet of the intake cap must be 3' minimum from rooftop. VIIIA Garmat style exhaust cap is recommended DO NOT USE BIRD SCREEN (see 41c-3). Discharge from exhaust must have a 10' separation from inlet on intake cap and any other inlet into building. Note; It may be necessary to offset exhaust stack to accomplish required distances. Guy wires or other method are required to secure stack. Intake and exhaust ducting is NOT PROVIDED with a standard booth purchase, unless otherwise noted. -1.71:1F46.84.T.-----The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat DUCT WORK REQUIREMENTS Duct Locations Page 41c-1 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY 1.1 0 DIMENSIONS SHOWN ARE FOR DUCT OPENINGS, NOT ROOF CUTS Larger fan packages will require a larger duct. Contact distributor to verify duct sizes. TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat DUCT WORK REQUIREMENTS Stacking Requirements Page 41c-2 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY IPL��7.»lllrtull s \Oft •n' uq1 MI.V SI :+AUA1Cli i1Cl'A" ti ?• AI -F ANC I' IAL CA115 1 VA. BE NEC'_SSA4r 13 0 SL' EXIALS 3JCE145 '0 A5CCur 1. kE,^,• INE0 $:•,ARAa-z,,, CR :'} V Ahs arm. 7r1•11-475 11•1Y1.1 'AML AL11-514' • MAVVG-L1iI$CC1 GN :c�l1�,ti\115,\\ii\\l\ • •• \\ll•1\11�\1�e1\:•.: 1•lS • ',OTC •1517_ can •r"n:: . 0LL13 : C11- 13 A_C0M1.'.Alr Q30'1.4•1' f TILER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat DUCT WORK REQUIREMENTS Duct Caps Page 41c-3 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY 0 t' 4 1 /7" 2' 0 '9/75" 212" WEEP HOLE (TYP. i 2 1/2" WEEP HOLE BOTH SIDES RECOMMENDED EXHAUST CAP SIDE REMOVED TO SHOW DETAIL RECOMMENDED INTAKE CAP TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WTHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc — The Tier 1 Intake and Exhaust with heat DUCT WORK REQUIREMENTS For use with a 560 fan Duct Caps Page 41c-4 NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY 2' 4 I/2" 2'-4 1/2" 2'-4 1/2 i,r WEEP HOLE (TIP.) �1 /2" /2" WEEP HOLE \ BOTH SIDES Lr 4 I/Z 2' G 1 /2" 2' 4 i /2" 2.-0 1/2", RECOMMENDED EXHAUST CAP SIDE REMOVED TO SHOW MAIL t RECOMMENDED INTAKE CAP Note In cress w 1h water : cc;."1,ctiocs is sn,o't periods of trnc, til" weep hole acl:g the engin of talon ang'cs i- 34ct sect'cn recc.^:mcndee Oaer.;ng sices of diaT..crd CCD froa: ween Toes to vioigle cper.:ng to occo*rmodatc eaten V" prof'le is recommcnced. c171.41.1..." IER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** 5. FIRE SUPPRESSION REQUIREMENTS The Tier 1 Intake and Exhaust with heat MODEL NO. 42106 / 42106X SECTION Lc — The Tier 1 Intake and Exhaust with heat FIRE SUPPRESSION REQUIREMENTS Page 51c NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. CONSULT YOUR LOCAL FIRE MARSHALL FOR CURRENT CODE REQUIREMENTS I. Sprinkler heads - Minimum 286° Fahrenheit or higher for actuation temperature (booth is capable of constant 190° Fahrenheit temperature in bake cycle). "Dry Pipe" heads are recommended to prevent freezing. Note, cold air will infiltrate through ducting and cabin. All heads in spray booth cabin must be caulked. Amount of heads and locations must conform to national and local codes. II, Installation - Cabin penetrations to be along centerlines of filter rack supports (see page 71c-2). Note: under no circumstances shall more than 4 roof panels be used to support or penetrate piping (roof panels are designed as explosion relief). No pipe installation along Floor inside booth cabin. III. Lines run to pit must be through exhaust box. All penetrations must be sealed. DO NOT block vertical damper located between exhaust box and intake. IV. DO NOT obstruct any access doors, access panels, walkways, or vent stacking. V. All equipment considered extra hazard for classification. VI. When making penetrations in the Garmat USA, Inc. ceiling, roof or wall panel assemblies, the hole should only be large enough to accommodate the pipe, cable or tubing that needs to be routed through the panel. I.E. 3/4" pipe needs a 7/8" hole. After installing the pipe, cable or tube the opening must be sealed on both the interior and exterior of the ceiling, roof or wall panel. Garmat USA, Inc. recommends the use of Dow Corning 999 silicone building and glazing sealant or equivalent product that meets Federal Specification TT -S - 001543A Class A (COM-NBS) for silicone building sealant and/or TT -S -00230C Class A (COM-NBS) for one component building sealant. The sealant needs to be applied in a workman like fashion, making sure to provide a vapor and liquid tight seal all the way around the pipe, cable or tube that is routed through the ceiling, roof or wall panel. \JAL 1 , Rif "P r"l! INC D_C SEALAN` TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc - The Tier 1 Intake and Exhaust with heat FIRE SUPPRESSION Penetrations - Page 51c-1 REQUIREMENTS NOTE; The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. * DO NOT ATTACH ANY BRACKETS TO THESE PROFILES BEAM AIR BAFFLE PLATES FILTER AREA SUGGESTED SPRINKLER PENETRATION LAYOUT WET SYSTEM CAULKING AIR BAFFLE PLATES FILTER AREA WIRE TIE PLASTIC BAG, 3mil OR PAPER BAG TIER The Tier 1 Intake and Exhaust with heat 1/11/2005 **CONTRACTORS MUST VERIFY COMPLIANCE OF LOCAL CODES WITHIN THE JURISDICTION OF THE INSTALLATION SITE** SECTION Lc - The Tier 1 Intake and Exhaust with heat FIRE SUPPRESSION Location of Devices - Page 51c-2 REQUIREMENTS NOTE: The information provided in this documentation is for PRELIMINARY BIDDING AND PLANNING PURPOSES ONLY. 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