HomeMy WebLinkAboutCertified Fireplace SpecsI ntern øtio n al F ír epr o of T e chn olo glt. Ing'Paint to Protect rM
DC315 Certified Approved Thermal - lgnition Barrier over
PolYurethane SPraY Foam
All model Building codes mandate that polyurethane spray foam be separated from the interior of the building by a 15 minute
thermal barrier or other approved covering. DC315 has passed certified ULc S101, NFPA 286 and UL 1715 testing' at
recognized 3,d party testing facilities, over a variety of open and closed cell spray polyurethane foams. lt complies with all
the requirements of 2006 lBc section 803.2.1; 2009lBc Section 803.1.2 and Section 2603.9; 2oL2l9csection 803'1'2 and
section 2603.10 & & 2015 IBC Section g03.2,1 and IBC Section 2603.9 under "special Approvals for Thermal Barriers
over Foam plastlcs,,. 0C315 also meets the requirement as an lgnition Barrier per AC 377, Appendix x at an incredible
spread rate of 400 sq. ft. pergallon.
DC315 Tested solutions for the spray Polyurethane Foam
¡ DC 315 is 4C456 comPliant
o More full scale Thermal and lgnltlon Barrier tests than any other product in the world
¡ DC 31S - 3rd, party inspecteJfor Quality Control: Warnock Hersey lntertek WN 20947
¡ Tested useful life, flre resistant property is not compromised after 50 years
o Top coat for color, weather & moisture protection, tested, via NFPA 286 full scale
testing¡ ANSI 51 testing for incidental food contact
o passed cAL 1350 - qualify Dc 315 as a low-emltting materlal in the collaborative for
High Performance schools rat¡ng system (CHPS Designed & cHPS Verified)
¡ passed strlct EpA - V.O.C. and AQMD air emission requirements (for all 50 states)
¡ 3rd Party tested "single Coat Coverage" up to 24 Mlls WFT, on ceílings and walls,
reduclng labor costs equaling hlgher proflts
¡ Meets Llfe Safety Code 101
r Meets IEED's point requirements
r No formaldehyde
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Characteristics
¡ Finish:
r Color:
. V.O.C.:
r Volume Solids:
r DryingTime
Flat
lce Gray, White and Dark Grey are special order
la7 elt)
67%
@t 77"F & 50% RH To touch 1-2 hours to recoat 2
to 4 hours
Coalescence
None
Water
1 year (unopened)
5 & 55 gallon containers
5 gallon pail - 58 lbs' 55 gallon drum - 640 lbs.
Brush, roller, conventional and
airless spray
. TYPe of Cure:
r Flash Point:
¡ Reducer/Cleaner:
¡ Shelf Life:
o Packaging:
o Shlpping welght:
¡ Application:
Testing and Certificat¡on
r ASTM E84 : Flame SPread 0 Smoke 10
o CAN/ULC 5102 tSR 23 SDC 145 - (tested as a system over SPF)
. UL 1715, NFPA 286 - over 140 test passed
o CAN/UIC S 101 - 25 minutes as a system over SPF
o WH Listed - SPec lD 32890
Internâtional Fireproof Technology, lnc'
!7528\lon Karman Ave. lvine, CA926!4
office: 949-975-8588
Web Site www.Pa¡nttoþrotect'com
Email: ptp@painttoProtect.com
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Contact lFTl lnternational Fireproof Technol
Paint to Protect. The Proof is in the Testing!
lFTl US Headquarters
lnternðtional Fireproof Technolory, lnc. 17523 Von Karnran Åve. lruine. CA
9261 4 Office: 949-975-8588
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International Fireproof Technology, Inc.
0C315 has passed 102 NFPA 286 Alternative Thermal Barrier Tests, over 29 of the largest foam manufactured in the U.S. All tests
performed where full scale test which comply with all the requirements of 2006 IBC Section 803.2.1; 2009 IBC Section 803.1.2 and
Section2603.9;2012 lBCSection803.1.2andSection2603.10Special ApprovalforThermal BarrierAlternatives. DC315also
meets the requírement as an lgnition Barrier per AC 377, Appendix X at an incredible spread rate of 400 sq, ft. per gallon
,/ Certified true single coat application up to 24 Mils WFT, including ceilings, saves two coat labor costs
r' Thermal Barrier - (90 sq. ft./gal @ 18 mils wet and 12 mils dry)
r' NFPA 286 (Ac377) Attic Crawl Space lgnition Barrier - (400 sq, fl./gal @ 4 mils wet 3 mils dry),/ Fast turnaround time
'/ Easily applied with a sprayer, brush or roller
r' No complicated mixing- just stir the paint before application
r' No waste
r' Fast and easy cleanup with water for tools & equipment./ Will not gum up or block spray equipmentr' Passed strict EPA - VOC and AMQD tests
r' Non Toxic, Low Vapors, Low VoCs
,/ No Formaldehyde
'/ one year shelf life
r' Certified Code Compliant Coating WHI Certified and inspected
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RECOMMENDED USES: This product is designed for use on interíor polyurethane foam surfaces
USED BY: Schools, Colleges, Nursing Homes, Child Care Centers, Hospitals, Penal lnstitutions, Apartments, Hotels, Factories,
Warehouses, Retail Stores, Restaurants, Util¡ties, Railroad and otherTransportation Companies, Oil and Chemical
lnstallations, Military lnstallations, and other facilities where fire retardant coatings are required.
Visit our website www.painttoprotect.com to obtain a current matrix of all the manufacturer's foams DC 315 has been tested and
approved over.
lf a coating has not passed a full scale test on a manufacturer's foam it cannot be used on that foam; there are no
except¡ons in the IBC Code!
All coatings must pass a full scale test on each of the manufacturer'stypes of open
and close cell foams. Manufacturers like Bayer, Lapolla, Gaco, Quadrant, lcynene,
Premium, NCFI, SWD, BioBased, etc., must be individually tested to be used as a
protective 15 minute thermal barrier coating. lf a coating is not tested it cannot be
used.
IBC Code requires certified testing to ensure Code Compliance.
Any company can say they are compllant, but can they supply
you proof?
DC 315 viscosity of 15k to 18K CPS assures a one coat
coverage at 20 wet mils. lower viscosity products are a
turo coat application, resulting in double your labor costs.
Soravins DC 3L5 for Maximum Yield: lf this is the first time using DC 315 we suggest testing a pre-measured area to get a feel for
spraying and yield. lf the job requires 20 wet mils or 80 sq. ft. per gallon, than a 5 gallon pail would cover 400 sq. ft. Measure out
one or two 400 sq. ft. sections using pieces of tape, thumbtacks, or canned spray pa¡nt, Use just enough to outline the area you
¡ntend to apply DC 315. We suggest spraying inside the outlined area and taking wet film thickness measurements, with a wet film
gauge across the area, to get a feel for maximum yield.
ì/lrET F¡lm Thi€kness Sq, Ft. Per One Gallon Sq, Ft, Per Five Gallon
4 WFT 400 Sq. Ft. Per One Gallon 2000 Sq. Ft. Per Five Gallon
18 WFT 89 Sq. Ft. Per one Gallon 445 Sq. Ft. Per Five Gallon
20 WFT 80 So. Ft. Per One Gallon 400 Sq. Ft. Per Five Gallon
21 WFT 76 Sq. Ft. Per One Gallon 380 So. Ft. Per Five Gallon
22WFT 73 Sq. Ft. Per One Gallon 365 Sq. Ft. Per Flve Gallon
Wait 11-24 hours to let foam off sas before applvins DC 315 over new foam
Temperaturei PROTECI FROM FREEZING DURING SHIPMENT AND STORAGE. DC 315 is a water based coating which will freeze and
become unusable at temperatures below 32" F. Do Not store material at temperatures below 50' F, Do Not AþÞlv DC 315 when
ambient air and substrate temperatures fall below 50' F, Store DC 315 at 50' F to 80" F at all times.
Humiditv: Humidity al 65% or higher requires fans to circulate the air for proper curing. High humidity may require a longer curing
time. Relative humidity is harder to measure than temperature, but it plays an equally important role in how well DC 315 cures.
ldeal conditionsare50-65% relative humidity. Curingtimes are significantly affected when humidity levels exceed 70%.Low relative
humidity can also be a problem, because DC 315 may dry too quickly and lead to blistering on the surface. This is less common in
cooler temperatures. Blistering happens more often when there is too much wind, which can dry DC 315 too quickly, causing dust
deposits and other particles to settle on the surface. For additional information on applying DC 315 in high or low humidity contact
lFTl at 949.975.8588 or email us at ttp@palnttoprotect.com.
Ventllatlon: Please see humidity and temperature guidelines above. We recommend running fans to circulate the air during all
applications especially in high or low humidity. ln most cases free air movement across the surface will suffice. lt is important that
the fans do not blow directly onto the DC 315 coated surfaces before or after application, this may cause the paint to dry too fast
resulting in cracking or delamination. Fans should be used to move air in and out of the work space.
Freezing: lt's also ¡mportant that air temperatures do not drop below freezing conditions in the work space the first night after DC
315 coating has been applied. Curing paint can still contain moisture that will crystallize in sub-freezing temperatures instead of
evaporating out into the atmosphere as it is designed to do. lf temperatures do drop, you won't see a problem until the following
spring. Moisture will remain hidden in the foam over the winter and then migrate into the paint under a warm spring sun, which
may form blisters or delamination.
Surface Preparation: All surfaces to be coated must be clean, cured, firm, dry and free of dust, d¡rt, oil, wax, grease, mildew, and
efflorescence. The quality of any application is only as good as the surface preparat¡on that precedes the application. Our coating
has excellent bonding characteristics and will adhere to most sound, clean, foam surfaces. Verify that the surface ofthe foam is free
of gouges, holes, and exposed cells. Also verify the surface is stable, and not crumbling or deteriorated. lf any such defects are
found make sure to repair them prior to proceeding.
Material Preparation: DC 315 must be thoroushlv míxed before application. Failure to do so will seriouslv comoromise the coatínq's
abiliw to perform. lt is recommended to perform mechanical stirring with a high speed dríll and a paddle appropriate for the size
container you are working from, Contents should be stirred from the bottom up making sure to scrape the bottom and sides with a
paint stick as you go. Contents should be stirred to a creamy consistency with no lumps. Continue mixing for 4-5 minutes per 5
gallon pail. Thínning is usually not needed. lf DC 315 has been exposed to high heat, water may evaporate from the plastic 5 gallon
container. lf the paint level is below 3 inches from the top of the container, add enough water to bring the level back up to within 3
inches from the top in order to ensure proper consistency.
Application Equipment¡ DC 315 is best applied with an airless sprayer to achieve a more consistent mil thickness. ln challenging
areas where an airless sprayer is not practical, DC 315 can be applied by brush or roller (!ee the following recommended sprayer).
¡ Brush: Use top quality polyester/nylon blend brushes, such as those supplied by Purdy, Wooster, or equivalent
r Roller: Use a 3/8" polyester blend nap roller, which will generally work well when applying DC 315
IMPORTANT: PRIMING YOUR AIRIESS HOSE tlNE WITH WATER PRIOR TO USING DC 31s Wltt GREATLY ASSIST lN APPLICAT¡ON
AND YrEr.D (SEE TNSTRUCTTONS ABOVE).
DC 315 VISCOSITY: DC 315 is a variable viscosity coating. When you open DC 315 the unmixed viscosity will be approximately 30,000
- 35,000 CPS. After mixing for five minutes the viscosity will drop 15,000 CPS to approximately 20,000 CPS. lf viscosity is still too high
you can add 8 ounce of water per 5 gallon pail and mix to reduce the viscosity by 4000 - 5000 CPS.
Coveragq: DC 315.MUST BE THQBOUGHTY MIXED FOR 5 MINUTEIPRIOR JO APPLICATION WITH A MECHANICAL MIXËR
Check appropriate test report or ESR for required wet film thickness (WFT) and gallon per square coverage. For example, if the wet
film thickness (WFT) required is L8 mils, the coverage will be 89 sq. ft. per gallon,
Measurins Wet Film Thickness (WFT)
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E.
4
Figure I Figure 2
How do I use a wet film thickness gauge: A WFT gauge is designed to give the spray applicator immediate mil measurement of the
film build just sprayed. There are several types of WFT gauges available. The most common is the notch gauge (see figure 1). Other
types of gauges available from specialty vendors include the eccentric disk, rolling notch, and the 6 sided.
Technique
¡ When placing the gauge on a freshly painted area, the gauge must be placed at a 90 degree angle to the substrate
and pressed firmly to ensure correct depth. The applicator also needs to be aware of variations in the surface that
may influence the reading. For example, if the surface is not perfectly flat, one direction may give a more accurate
readingthan the other. lnternational Fireproof Technology, Inc. (lFTl) suggests placing metal platesthroughoutthe
surface of the foam, or at least one per L00 sq. ft. These plâtes are available at most hardware stores. lFTl
recommends writing the job date and applicator name on the back of each plate. Measuring WFT on the front side
of the plate will give the most accurate reading. Collect these plates and keep them on file at the job site. They are
a great tool to present your code official or Fire Marshal'
To use the WFT gauge, place the gauge directly on the wet finished part as described above
(see figure 2). The notches will indicate the measured film thickness. For example, if the 18 mil
notch is wet and the 20 notch is dry, then the wet measured thickness is 18 mils,
Curing: Fans should be used to circulate air for the first 24 hours of curing. Do not blow air directly on coating
Airless Spraver:
For Residential and Warehouse usage:
Smaller Jobs less than 7,500 Square Feet:
ìi ll2Lr;
-
a
Pump:
PSI;
GPM:
ïip:
Filter:
Hose:
Primtnfl¿auI-alde!s;
Titan 640 lmpact or equ¡valent
3300
0.70
575 - 527
30 mesh, removal of filter is recommend from gun and machine
3/8" d¡ãmeter airless spray line for the first 50' from pump and L/4" x 6' whip
Prior to using DC 315 prime the sprayer by filling the hose with water
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Pre¡raring your Airless before spraying
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Larger Jobs 71500 Square Feet and Up:
Pump:
PSI:
GPM:
Tip:
Filter:
Hose:
Priming vour airless:
Pump:
PSI:
GPM:
Tip:
Filter:
Hose:
PriminÊ your airless:
For 5 Gallon Pails and 55 Gallon Drums:
Pump:
PSI:
GPM:
Tip:
Filter:
Hose:
Pump:
PSI:
GPM:
Tip:
Filten
Hose:
Tltan 840 lmpact or equivalent can use two guns
3300
1.00
515 - 532
30 mesh, removal of filter from gun and machine
3/8" diameter airless spray line for the first 50'from pump and L/4" x 6'whip
Prior to using DC 315 prime the sprayer by filling the hose with water
Titan 1140 lmpact or equivalent can use two guns
3300
t.2
515 - 534
30 mesh, removal of filter from gun and machine
3/8" diameter airless spray line for the first 50' from pump and L/4" x 6' whip
Prior to using DC 315 prime the sprayer by filling the hose with water
Titan PowrTwin 12000 PIUS or equivalent can use six guns
3300
3.15
517 - 558
30 mesh, removal of filter from gun and machine
3/8" diameter airless spray line for the first 50'from pump and !/4" x 6'whip
Tltan M 4000
4000/ 276
3.3
517 - 560
30 mesh, removal of filter from gun and machine
3/8" diameter airless spray line for the first 50' from pump and tl4" x 6' whip