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HomeMy WebLinkAboutOWTS MaterialsrcTbyr DFHINFILTRATOR WATER TECHNOLOGIESQUICK4 PLUS STANDARD CHAMBERTYPICAL TRENCH DETAILSECTION VIEW(NOT TO SCALE)PRESSURE PIPEIF REQ'D, PER DESIGNNATIVE BACKFILLTOPSOIL6" COVER12" COVERH-112"8'' INVERTSPACING PER CODE34"34"(36'WDE TRENCH)*LENGTHANDNUMBERoFTRENCHESDETERMINEDBYDESIGNINFILTRATOR WAÍÉR TECHNOLOGIES¡ Bu6ines Park Rd. Old Sãybrook CT 06475(E00) 221443ôINFILTRATORrQUICK4 PLUS STANDARD CHAMBERTYPICAL TRENCH DETAILSECTION VIEWSheet 1 of 1 by DFHSÕlål rcÌrcShset I of 1OUICK4 PLUS STANDARD CHAMBERTYPICAL TRENCH DETAILSECTION VIEWINFILTRATOR WATER TÉCHNOLOGIESi eusin* Pa¡kRd. old sâybrook cT 06475(E00) 221-4436INFILTRATORr-INFILTRATOR WATER TECHNOLOGIESQUICK4 PLUS STANDARD CHAMBERTYPTCAL TRENCH DETAILSECTION VIEW(NOT TO SCALE)PRESSURE PIPEIF REQ'D, PER DESIGNNATIVE BACKFILLTOPSOIL6" COVER12"H-112"8" INVERT34'SPACING PER CODE34"(36" WDE TRENCH)*LENGTHANDNUMBERoFTRENCHESDETERMINEDBYDESIGN!. :¿ Slhæ ,1 o91bn DFHINFILTRATOR,INFILTRATOR SYSTEMS INC.4 Business Park Rd. OtdcT 06¿75221Saybrook,4436QUICK4 PLUS STANDARDLOWPROFILE CHA'VIBERPRODUCT SPECIFICA.TIONINFILTRATOR SYSTEMS INC.QUICK4 PLUS STANDARDLOW PROFILE CHAMBERPRODUCT SPECIFICATION(NOT TO SCALE)TOP VIEWQUICK4 PLUS ALL-IN.ONE END CAPINSPECTION PORTI 0.4' EFFECTJVE LENGTH-8"3.3" INVER' *fl-- ru" *f13.3" EFFECTIVE LENGTH'QUICK4 PLUS END CAPF- +.s, EFFEcIvE LENcrH.8"3.3" INVERT|-- ru" *l6ttSIDE VIEWEND VIEW48"(EFFECTTVE LENGTH)8r'34"*ALL VIEWS J INSTALLED LENGTHS Orenco@ Flushing AssembliesItem# SEK- Flushino Assemblies ırenco@ flushing assemblies provide easy access for lateral maintenance. Flushing assembly kits include a PVC sweep with ball valve and a polyethylene valve box enclosure' Orenco@ flushing assemblies are available in the following sizes:. 7-" diameter. L.25" diameter. 1.5" diameter. 2" diameter Valve Boxes Orenco@ valve boxes are used to provide access to flushing assemblies' Constructed of polyethylene. Valve Box, 7-in' diameter round enclosure Note: Kits inctude VB7 valve box enclosure' \-./ ã.-tñt € UAttEY PBECASî,tnc. (7Ls) sss-ri7r.4 Ê:j:ffiï:tY Road 317 Fax: (719) 395-3727 Buena Vista', co 81211 Website; http://valleyprecast.com/ Email: frontdesk@valleyprecast.com Water & Wastewater. Systems o Products o Service **Orenco Orifice Shields Applications 0renco@ 0rifice shierds are used in a pressurized distribution sysremto protect the orifices from backfiil debris üat might càuse orifice blækage. \ ørifrce shietd instatted on tatent p¡pe, #andañ conñguntion Shield 0rifice Cutaway view, standatd canfl gumtion 0rffice Shield Cubway view, cvltl weather confrguntion General Orenco fJrifice Shields snap{it onto laterals. They may be placed on !q..ot q beneath a tateral, depending on the location of me oritice. Orifice shields are covered by methoó_of_use patent # 5,360,bS6. $tandard Models 0s075, 0s100, 0s125, 0S150, û5200 Product Code Diagram 0s Orifice shield Material of Constuction PVC per ASTIll D-1 784 Physical Specifications Model Shield 0.0. in. (mm) tateral piæ 0.0. tn. 0s075 3.5 (8e)1.a5Q4 Os]00 3.5 (8e)1.315 (33) 0s125 3.5 (89)1.66 (42) 0s150 4.5 (114)1.e0 (48) 0s200 4.5 (114)2.375 (60) fÍÍD-SF{¡SI Reil. 1,1, O lBfl¿! hgE 1 ott \ I j : Lateral pipe size, nominal: 075 = 0.75 in. {20 mm).100 = I .00 in (Z¡ mmi 125 = 1.25 in, (32 mmi 150 = 1 ,50 in. (40 mmi 200 = 2.¡g in. (50 mm) it % llænco Sysænr¡P lcc. , gl4 Airuay Àve., Sultrerln, 0n g4?B lrSA . 8{lt}318¡984:t | 54l.f5gr¡0149 r wuy.0rsnco.com Distr¡but¡ng Valves ñ-., ñ-.t ñ;G clear pipe Top View ball valye elbow Bottom Yiow Mffilialsof Gomûr¡ction AllFittings: Unions: BallValve: Clear Pipe: V4Ðfr Distributing Vatues: V6Ð0( Distributing Valves: c!ûpl¡rg dirûibllingvalw union $ide View Applications Automatic Distributing Valve Assemblies are used to pressurize multíple zone distribution systems including textile filters, sand filterc and drainfields. General orenco's Automatíc Distributing Valve Assemblies are mechanically operated and sequentially redirect thepumpl flow to multiple zones or ce[s iñ a distribution field. Valve actuation is accomplished by a combination of pressure and ftow. Automatic Distribúting Vatve Assemblies alfow the use of smaller horsepıwer pumps on large sand filters and drainfields. For example, a lárge community drainfield requiring 300 gpm can use a six_liñe Valve Assembly t0 reduce tne pump-itow rate requiremenl to only 50 gpm. orenco only warrants Automatic Distributing Valves when used in conjunction wíth High-Head Efftuenipumps with Biotubeo Pump Vaults to provide pressure and flow requirements, and to prevent debris from fouling valve operation. An intet balt valve and a section of clear pipe and union for each ouflet are provided for a complete assembly that is easy to maintain and monitor. ldeal valve location is at the high point ¡n the system. Refer t0 Automatic Distributing Vatve Assemblies ifUte_Vn_t¡ tor more information. Standad Models yy0?4,V44034, V¡t404A, V4005A, V4606A, V640ZA, V640gA, v6404A, V6605A, V6606A. Nomenclafure elbovr Submittal Data Sheet Orenco S¡nrtcrnc, lncorporated l-8m-348-9843 ilSU-SI-VA-| Bev.3.0, (Ð ¡l¡TXl Påoe I of 2 A Tto,"ur". Specifications assembly Number of active outlets outlets) outlets) Distributing valve Sch. ¿10 PVC per ASTM specification Sch. $ PVC perASTM specification Sch. 40 PVC per ASTM specification Sch. 40 PVC per ASTM specification High-strength nonconosive ABS polymer and stainless steel High-strength nonconosjve ABS polymef stainless steel, and die cast metal 44 46u 66 series: 4400 series (2-4 4600 series (5-6 6400 series (2-4 ó600 series (5-6 outlets) outlets) Disüibriling Valves (continuedl :Ë cl Ei n r5 t0 ¡¡ oatt Et Ê' t- attoClJ tt6l¡ 5 0 Model 051015à Êït:b40ffi50s606r1 r¡ow{gpm} lnletSiut 0utle,ts Size Flow MaxHead Min. Enclosuro 1.25 VB VB1 217 1704010 170 v6flnA v44nAl-¿ I -¿\-/ v4dnA .: 1.25 1.25 4010v44044 RR241 1.2Å ß 1.2à -%RR2418 V46ffi4 -1m 345 RR2418 V84{T2A 1.5 1.5 15 345 I 1.5 15 15 15- 15- I5-1m -lm 345 NSU-SF-VA-I R0v.3.0,@ {lB ?age2ol2 PF501052 PF50'1552 PF751052 5û (3,!) 1.00 50 (3.2) 1.50 (1,1 75 (3.2) 1.00 {û.75} (0.75) 1 220 231 1 ?2ü 2s0 7.3li I 2?A 230 s..t 7.4 4 tin.SS S.1 5 Zin.fjS 27.0 (686) 26 32 5 (826) 30 {66û} 35 fi6) .1û0 964 4? (1s) 100 1 GFP = glassútfed polwÌopytene; SS =slalnless steet. me I t4-¡n. Npf GFp 2/ (6üö) 34 (r5) r00 2-¡n. NPT SS dtscharye ls 2 Lg ìn. dlæharge is 2 7t8 ln. octryonal across flab; the 1 %-¡n. NpT ss dßcharye is 2 1/8 in.octagonal across flats: and thehaxagonal æross flat . Ðtscharge ts temale NPT hreafutt, IJ.S. n\m¡na! s¡æ, to acc,mnodate orcnce discha$e hase and vdlw assemblles. Consult yoar 1rcncoD ¡stib ulor abo{t fr ttkg s to cqnnec.t hoso and valve asÍBmilles to netñcsÞed plplng.2 Minlnun W¡rt level ls f0{ s¡ngle pun$ what tnsÍallú ¡n 2n qrer¡co B¡otuæ Pufitp vautt ot unlveßa! Ffuf lúuær. tn oher wllailøls, nÍnimun ilquid levet should be top of pump. cotstrotenm lot nne intomalidt. 3 Wb¡ght Indudes cafton and l}-fr (S-n) cord.4 Hlgh-præwe disharye asæmbly rquired.5 Ða not use cam-!æk opfion (g) ut dlscharya asfjenbly.6 Cus,ton dlscharye assembly requ¡red for these pumps. Contact Oßnco.7 ca4acnor pack {sold sePantely or tnsfaled in a custom catrut paneû rcqu¡& f,t 1tils punp. con*ct ,renco.8 îorque lú<s are avaffable fv ail pumps, and arc supptied wtflt S-hp awt l-hp punps. ilT0+u-PFl Wt.2.2"Aßnl Prgr¿ 3 ot6 7.3 7.3 4 2 in. SS S0.û (/ö2) 0renco g¡sænr6P lnc. , gl4 Airway Àye., S¡¡ürølh,0R g74?g llSÄ . flnr348-9843 r StH-{gg{{{g r ww,oÍE¡too.ctxn C)renco Materials of Construction Discharte Glass{illed PolYProPylene or stainless sleel Discharge bearing Engineered $ermoPlastic Diftusers Glass-filled PPO GFN3) anrl 30-gpm models; 5Û-gPm impellers are Noryl GFN3 Celcon@ acetal coPolYmer on 10-, 20,lmpellers lntake screen PolYProPYlene SuctioncûnnectiOn SÌainlesssteel Drive shaft 7/1ô inch stainless stæ|, 300 series Coupling Sintered stainless steel, 300 series Shell Stainless steel, 300 series Franklin m0t0r exterìor construcled of stainless steel. Motor filled with deionized water and propylene glycol for constant lubrication. Hermetically sealed motor hous¡ng ensures moisture{ræ windings'All thrust absorbed by Kingsbury-type thrust bearing Rated for conlinuous duty' Single- phase motors and 200 and 230 V 3-phase motors equipped with surge anestors for added securily' Single-phase motors through 1.5 hP (1.11kW have built-in thermal overload protection, which trips at 203-221" F ruc u,. Motor Using a PumP Gurve - L-'-^ ..^,. ¡^+^.m¡n^ {ho h¡or n¡rmn fnr vnrrr svslem. pumo curves show the relationship between flow (gpm or usec) and pressure äJí,Tiåiï iì:H åiïñ:;äïrilü ;iffiilå;;ä;i;.'' ài ã öü'nps optimar perrormance ranse Pumps perrorm best at their nominar flow rate - the value, measured in gpm, expressed by the rirst two numerals in an 0renco pump nomenclature' The graphs in this section show oplimal pump operation ranges with a solid line. Fiorry flow rates ouiside of These ranges are shown with a dashed line' For lhe most accurate pump specification, use Orenco's PumpSelect* softuare' Pump Curues,60 Hz Models a-$ Êa ÈIq)Êtt E\È (! -tl 700 600 500 400 300 (¡¡ r¡¡ È Èîro+þ ¡E\b G -Ê 800 200 100 T{TB-PU-PF-1 Rev.2.2, O fP/14 Pâ0€ 4 of I PF10 Series,60 Hz,0'5 - 2"0 hP lPFrozt I-r-l I "...-:.-, lrrru, lPFroû5 i'i" "";t_ __. l:'--".---',,.-:. - PFl w/le"flow controller PF15 Sedes,6{l H2,0.3 Ptl 0 15 t8 21 24 FIow in gallans Per ninute {gPn) r00 140 r20 100 80 60 40 20 0246 810121416 0 36912 Flow in gallons Per minute (gPnl Orenco S1sùans6 lnc.,8ttl Airuay Ave''$¡therl¡n,0R 97479 ttsÂ. 800-348-984:l I 541-469-4¡140 ' s¡lrw'orenco'com Orenco PFu0 Series,60 Hz,0.5 t.5 hp PF20t5 ,,J.'t;;.t,. lPF2010 \. FM I $ 'J'\ 60 Hz Models (continued) 20 25 30 35 40 Flow in gallons per minate (gpn) 0 l0 20 g0 ¡t0 50 60 70 80 90 FIow in gallons per minute (gpml 51015 20 25 30 35 ¡t0 45 FIow in gallons per minute (gpn) r0 20 30 40 50 60 70 80 90 t00 Flow in gallons per minate (gpm) lfTD+ü-PF1 ner.2.2, O tH/td hge ã d6 a* .st'sh ÈEt¡ts(¡ sÈsÈ' G ,s /t00 350 300 250 200 r50 t00 oe .sss Èas* (! ÈGsÈ sÊ 900 800 700 6@ 500 400 300 200 1@ 50 0 rm 90 8{) 70 450 /100 05t015 oe .s ì' R \Go* 1¡ ÈGÈ\È- È .a 350 300 250 q)e .= ÈFh ÈÈ(¡¡* ß¡ EGÈ\È' G .s 60 50 4t) 30 m l0 200 150 t00 50 0 u,rlËPF:TI $eries,60 H¿0.5 5.0 hp \ \ \ ¡ PFO Series,60 llz,0.5 5.0 hp '..t' t'. t'.. \ I \ hñï:r- PF/5 Series.6ll H¿ 1.0 - 1.5 ...... '..1",\'l::'.,. \ \ \\ orunco $ysænr59 lm., gl4 Ainyay Àve., Suürølh, fln St479 ltSA r ñIÞ34e9843 ¡ 541.¡t59¿t¡t4{l . ww¡Y,(tlenco.com Orenco Hr.03t - 1.11Seúes, !-. contollar 6mm Pump Gurvesn 50 Hz Models srll*pu"!,i1Í'"lo#{LTrr^"1,in gallons Per mìnutatg 19 (gpn)"noninalßnFlaw 63Howln1$ 32 FIow 7.9 r20 180 s2s E Ès *' 262 Ë 525 60 100 eq¡ 6 .S 8o ÈÊ ìooeÊ 394 328 r40 1m 100 n6 ID È 6 ÈG6ê 197 13r 0.9 s ÈG6G t¡ ÈG\È È Ê 197 r3t 66 þ E¡o\.lt È .È 20 6 sÈ Itt* Èe¡ ì¡È(¡¡ {l(¡ GÈ\È È te 8S 79 60 59 49 3S il) n ct n 21 18 r5 e6 o E ÊÊ !Ro.t: tr'= G\È È Ê È È q¡e Ê'È ÈGtþ€(¡ E\! E Ê 9B 82 6û 49 3å 16 45 35 A ãl 10 el|¡ o È a !6sG TJ E\È 6 Ê m G 6È g\Ee Ê eì¡atı€ l¡ È\È' G Ê66 (¡ E60\È- S40-o m 0 in øattorc pgnn;,te bgnl'FIow în gallons Per10lgn38 1ñ second (Usec) w*lrb'Tl''T'*'*nominal56 6l 25 3.0 35 second (Usec) 40 0 0.4 03 12 Flow in litars Per LO L4 0.I0 02 {ul M FIow in iiterc Per 1.0 t5 2Î Flow in líterc Per 0.5 08 ù7 0¡ second (Usec) 3 00s 12 18 L4 30 35 FIow ín liters Per second 42 4å (Usecl [4 6f) 4505 MO.PU.PF-Í Rd.2.2,Omfl¡l Pago 0 ol 6 5lt H2,0.3? - l.1l kW 5l¡ H2,037'1.11 kWPF5l} I I 5ll H¿ 0.75Ptr5 0r€nco SYsÞílso lnc.,8l4 AirunY Ave., Suürerlln,0R 97¡[?9 lßA r g{x¡-348-9S43 . 641*059"4449 . www,ofênco.com Thís artícle may describe desígn criteria that wøs in effect at the time the article was written. FoR 1IRRENT DESIGNCNTERU, call Orenco Systems,Inc. øt 1_g00_34g-gg43. 0renc Valve o Automatic Distributing Assemhlies For Wastewater Effluent Systems * € Orcnco Sl¡gtcn¡. lncorporated ft8m.348.S8f3 fntuoduction orenco's automatic distributing valve assemblies, pressurized with small high-head effIuentpìrmps' are useful for distributing effIuent to multiple zones. These zones ,ä ¡" segmentsof sand filter manifolds, drainfieidr, o, other efiluJnt distribution systems. Distributingvalve assemblies cansubstantially simplify the design and installation of a distribution sys-tem and reduce installation costs. This is particulad! true where a distributing rrat o" assem-bly is used instead of multiple pumps u"øor electrióaüy oferated valves. Ad-ditionalty, ared¡ction in long term operatioo *à maintenance costs is realized due to a reduced sizeand/or number of pumps. More even distribution can be achieved on sloping sites by zoninglaterals at equal elevations. This eliminates drainback to lower lines and-theLequal distrib-ution of effluent that occurs at the beginning of a cycle. Valve Operation The valve itself has o:rly a few moving pârts, requires no electrici ty, andalternates automati-cally each cycle' Refer to Figure r foi the following valve operation description. The flowof the incoming eftluent forces the rubber flap disk-o to seat against the valve bottom @.þ opening @ in the rubber flap disk aligns with * op*iog in the valve bottom to allowflow to only one valve outlet. The stem dhour". u stai"rers steel spring which pushes therubber flap disk away from the valve bottom after the flow of effluent rör. ñ. stem actsas a cam follower and rotates the rubber flap disk as the stem is raised *å lo*".d throughthe cam 6' The force from the flow of efiIuent pushes the stem down through the cam andthe stainless steel spring pushes the stem back up tnro.rgtth" cam when the flow of effluentstops' Each linear motion of the stem allows the rubbeiflap disk to rotate half the distancenecessary to reach the next outlet. When there is no flow, ihe rubber ftap disk is in the ..up,, position and is not seated against the valve bottom. Figure l: 6lllll Series Valye ûrp-YA-r Rev. tå @ t1lüt Orenco $ystemso, lnc. Page I ol 6 lnlet -_-> o o ,, I Outtet" V o o o Figure 2: il;ñ Distributing Valve Assemblv {6{XXt Series Valve} The Distributing Valve AssemblY The orenco Automatic Distributing valve Assembly combines the distributing valve itself and sever- al other cornponents to give a complete preassembled unit that is easy to install' monitor' and main- tain. Figure 2 shows a complete urrr*bty. Because !]st-riuutins valves with several outlets can be dillcult to rine ,rp unJ glueiogether in tne ficld, the discharge lines in the assemblies are glued in place at Orenco. The rÃions 1i¡ attow removal and maintenance of the valve' The clear PVC pipe sections (2) give a visuar check'of which discharge line is being pressurized. The inlet ball valve (3) allows a quick, simple method to test for frope,. ialve cycling.-fn" ball valve also stops the flow of effruent in case the pump is activated *r'"p""t"¿ry auring mãintenance or inspection. check valves may be necessary o* tfr. discharge lines. úse of check rrãl,ott is discussed in the valve positioning section. Valve AssemblY llYdraulics Liquid flowing through the valve assembly must pass ftt:"gh fairly small openings and make several changes in direction.-B."u,rr. of this, t "u.lto*re* through the valve assembly are fairþ high' Table 1 gives the headross equations for several different ur*rrrrbli"r and Figure 3 shows the graphical repre- sentations of these equations. orenco recommends that high-head turbine pumps be used to pressuf- ize the valve assembries to en$re enough head is availabrı for proper system operation. High-head turbine pumps are also reconrmended because the use of a distributing valve usually requires more frequent pump cychng. The high-h"ad tr.bite pumps are designed for high cycling systems and will outrast conventional effluent pumps by a factor of 10 or more in a high cycling mode. Furthermore, the high-head turbinc pump intake is 12 inches of more above the bottom of the pump antl tends to prevent any settred ,oiid, from being pumped into the distribution valve and obstructing its opera- tion. A minimum flow rate through tne aistrituting valve is required to enlure- proper seating of the rubber flap disk. Minimum tlowiates for the various models are givcn in Table 1' ISIP-vA-î FeY. lå @ tl/ül orcnco SyttËrlt', lnc. Pago 2 ol I -L .>o EoØo o,5ot_gt-ooo E(5oI Thble 1. Auúomatic Dlshibuting valve Assembty Headloss Equations ModelSeries Equation @ v4øÆn'| H¡:0.08s x ql45 t0 - 40 V46mÄ HL:0.085 x q1.58 10-2s vé4{nA H¡:0.0045 * q2 +:.s x (1 - sa.06g 15 -70 v66{nA H¡ : 0.0049 x q2 + S.S x (t - e4.1q 15-70 -/ -a/ .-/-- v4600A /v4400Al-.¿aa?zr/aJ"'= -/'F -¿¿ -¿4 a-- , <- ¿J .4 .J 40 45 50 55 60 65 70 Flow (gpm) Figure 3: Automatic distributing valve assembly headloss curves iITP-VA.T ReY. l¿ @ Ilrlßt 0rcnco Sylomso, lnc. Page 3 ol 0 35 30 25 2A 15 10 5 0 0 5101520253035 The Pumping System Although the distributing valve was designed for the irrigation industry, it has started to gain fairlywide acceptance in the effluent pumping industry. HowJver, because of the mechanical movementsof the valveo it is necessary to take steps to prevent solids from reaching the distributing valve thatmay impede the operation of the valve. orenco Biotube@ Pump vaults - when properly sized andinstalled - provide the necessary protection to prevent uatu. -utn ooi"". 'irr. Biotube@ pump vault 1c.cer!s effluent only from the clear zone between a tank's scum and sludge layers and then filtersthis effluent through avery large surface area screen cartridge. Without tñis protection in effluentsystems, the valve has very little chance of reliable long-term operation. valve Positioning l the discharge point is very important The physical position of the valve in relation to the pump aff for proper valve operation. Tho most reliable operation occurs w'en the valve is placed at the high point in the system and as closs to tfr* poãp us possible' The transport line between the pump and valve should be kept fuIl if possibte. rtne tine'is empty at the beginning of e_aclr cycle' pockets of air during filling can cause iandom rot¿tion of the rrur*. The varve is particularþ vutnerable to this erratic rotation with empty lines that ur. toog and not laid at a constant grade. An ideal valve loca- If the final discharge point is more than about 2 feetabove the valve and the system does not drain back into the dosing tank, check valves should be installed on the lines immediately following the valve and a pressure ,eleáse hole or line should be installed just prior to the valve' This pressure rerease hole or line can go into a return iine to the dosing tank oi to a "minid¡ainfreld' near the valve' In order for the valve to rotate reliably, no mofe than abıut 2 feetof head should remain against the valve to allow the rubber flap disk to return to its up position' In many cases' it may t¿ke from one minute to several minutes for the pfessure in the rout* to be lowered enough for proper rot¿tion to occur. Special care should be taken when insølling systems controlled by programmable timers to ensure cycring does not occ*r too rapidly. Figure i iliustrates a varve assembry using check valves' pumping downhitl to the valve snout¿ U! u.ool¿"¿ unless the transport line is very short and the ele- vation between the discharge rine out of the tank and the valve is iess than about 2 feet. If the valve is located many feet below the dosing tanþ random cycring may occ'r while the transport line drains through the varve at the end of the ,vrr".-Á pressure sustainingvalve rocated just before the distrib- uting valve may overcome this problem in some inst¿nces' tion is shown in Figure 4- Figure 4: ldealvalve location Valve Assembly Transporl Llne Dosing Tank D¡schafge ürP-vA-f Bev. rå @ rlIB OrGnco Syúcmso. lnc. Page { of 6 System Startup Refer to the Hydrotek valve booklet that is provided with the distributing valve assembly for thesequencing of the valve outlets. The transport line should always be flushed with clean water beforeinstalling the valve' Any sand, gravel, o.-oth". foreign oq".tr that may have been in the pipe duringinstallation can easily become lıdged in the distributLg uäl*,", causing malfunction. With the pump running, alternately close and open the ball valve on the distributing valve assemblyto check proper rotation of the valve. (Note: Ilcheck valves are used on the lines after the distribut-ing va-1v9,. the pump may need to be turned on and offto allow the pressure to be released from thevalve') If visual operation of which zone is operating is nofpossibie, watch the clear pipe on eachline for indication of which zone is operating. Figure 5: Valve assembly below final discharge point Maintenance Annually check for proper operation by following procedures listed in the Hydrotek Valve bookletand system startup procedures listed *bo.rr. Tþoubleshooting 1. PROBLEM: valve does not change or cycre to next zone or outret cAusE: The stem and disk assembly is not rotating when water flow is turned offand thenback on. S0LUTION 1: Ensure that there is no debris inside the cam. clean and carefully reinstall the cam.SOLUTION 2: If fewer than the maximum number of outlets are being used, check the installationof the cam' Ensure that the stem and disk assembly is not being held down by animproperly inst¿lled cam. Refer to the cam replacãment instruJtions. fvrP-yA_1 Rev. tå (Ð flrB or€nco Sylemr., lnc, Page 5 ol 6 Dlscharge Laterals Transpon Line Dosing Tank valves ¡f h>2'-0" Va¡ve Ass€mbty Pressure Release Line if Þ210" SOLUTION 3: Rcmove the valve top ancl check fcn propcr movement of stcm and disk assembly' Check for and rornove any debris nr iot*ign objects that may iam or retard the SOLUTION 4: SOLUTION 5: SOLUTION 6: movement of the disk. check for freedom of movement of stem and disk assembly up and down o¡11the center pin in bottom of valve. Scale deposits may build up on the pin and hold stem and disk assembly down. clean pin and again check for freedom of movement' Be sure that all operating outlets are not capped and that the flow to operating zones is not restricted i" ary ã*o".. This would "uot" pressure to build up in the valve and lock the stem uod ditk assembly in the down position' The backflow of water from uphill iio". *uy be preventing the valve from cycling properç This can fruppr" *n"" the v1lve ii placed toofar below an elevated line' If the valve cannot u.ïru."¿ close to the high point of the system, a check valve should be installed near the valve in the outletiine that runs uphill from the valve and a drain line installed just prior to the valve to relieve the pressure' 2. PROBLEM: Water comes out of all the valve outlets GAUSE: stem and disk assembly not seating properly on valve outlet' sOLUTION 1: Check for sufficient water f10w. A minimum flow rate is required to properly seat the disk as shown in Table 1' solurloN 2: Remove the valve top and checkthe inside walls to ensure that nothing is interfering with the up and down movement of the stem and disk assembly inside the valve' SOLUTION 3: Make sure that the operating outlets are not capped and that the flow to the operat- ing zones are not restricted in any marmer' 3. PROBLEM: Valve skips outlets or zones CAUSE:Pumpingintoanemptytransportline-especiallyoolntrit|.;maycausethevalve to skip outiets from pockets åf ui, ullo*ing the rubber flap disk to raise during a cYcle. SOLUTION 1: Keep the transport line full' SOLUTION 2: rtne rue musì remain .rpay between cycles, use a larger diameter hansport line laidataconstantgradetopreventairpocketsfromforming. CAUSE:Thestemanddiskassemblyisbeingadvancedpastthedesiredoutlet. sOLUTION 1: Enswe that the correct cam for the desired number of zones is installed and that the outlet lines are installed to the correct outlet ports of the valve as indicated by the zone numbers on the toP of the carn' fSTP-YA-I BeY, 12 @ ll/lE orênc{ Syste¡nso,lnc. Page 6 of 6