The URL can be used to link to this page

Home My WebLink AboutGrease Duct ManualNon.Welded Double Wall Grease Duct/Type HT Chlmney Systemq lnstallation, Operation, and Maintenance Manual @G us FOR YOUR SAFETY TWO MAJOR CAUSES OF GREASE DUCT RELATED FIRES: (r) FAILURE TO MAINTAIN REQUIRED CLEARANCE (AIR SPACE) TO COMBUSTIBLE MATERIALS AND (2} FAILURE TO CLEAN GREASE LADEN DUCTS. IT IS OF UTMOST IMPORTANCE THAT THIS GREASE DUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. DO NOT INSTALL GREASE DUCT WITHOUT FIRST READING THESE INSTRUCTIONS VERY CARËFULLY. RECEIV|NG AND TNSPFCTTON EXAMINE ALL COMPONENTS FOR POSSIBLE SHIPPING DAMAGE PRIOR TO INSTALLATION. DIFFERENT MANUFACTURERS HAVE DIFFERENT JOINT SYSTEMS AND ADHESIVES. DO NOT MIX PIPE, FITT¡NGS, OR JOINING METHODS FROM DIFFERENT MANUFACTURERS. Save these instructions. This document is the property of the ownêr of this equlpment and is required for future maintenance. Leave this document with the owner when installation or service is complete. A0018672 November 2020 Rev. 35 CLASSIFICATIONS Table of Gontents WARRANTY LISTINGS APPLICATION Grease Ducts Chimneys Joint Sealant Grease Duct and Chimney Joint Assembly 10 Double WallAdjustable Duct, Chimney and Transition Plate '....."......'......11 Double WallAdjustable Duct, Ghimney Standard lnstallation .....13 3 4 4 5 5 6 7 I o Double Wall Offset Distance Factory and Field (Bolted and Welded) Risers Manifold Tee Access Door (Tee Cap) Assembly Chimney Adapter Plate .,.... Prevention of Grease Accumulation in Horizontal Grease Duct Alignment & Bracing of Grease Duct Double Wall HorizontalSupport and Support Spacing Vertical Support & Vertical Support Spacing Double Wall Vertical Support (Wood, Steel, Concrete) .,,.........,.,. Double Wall Vertical Ceiling Support Double Wall Vertical Floor Support (Wood, Concrete, Steel) Vertical Support Floor and Curb ......,..,. Through Penetration and Fire Stops Annular Distance - Fire Stop Annular Distance - 2R Type HT Clearance Floor and Ceiling Fire Stop lnstallation ., Wall Fire Stop lnstallation Grease Duct Assembly .. Chimney Assembly ........ Methods Used to Test Duct After Assembly ' Method 1 - Light Test per IMC 506.3.2.5 Method 3 - Pressure Testing per SMACNA's HVAC Air Duct Leakage CLEANING & MAINTENANCE RECORD ........1 5 ........1 I 21 22 24 25 25 25 27 31 34 35 39 40 41 41 43 44 45 48 51 51 51 51 52 52 Method 2 - Smoke Test .,......... GENERAL DUCT WEIGHTS 2 WARRANTY This ductwork and chimney system is warranted to be free from defects in materialand workmanship, under normal use and service, for a period of 20-years from the date of shipment. This warranty shall not apply if; 1. The equipment is not installed by a qualified installer per this installation guide; this guide should be kept with the equipment once installation is complete. 2. The equipment is not installed in accordance with Federal, State, Localcodes and regulations. 3. The equipment design or sizing is not approved per MANUFACTURER'S specifications. 4. The equipment is misused, neglected, or not maintained per the MANUFACTURER'S maintenance instructions. 5. The equipment is exposed to elevated temperatures due to a fire originating in the building, hood, fan, duct, chimney, or kitchen appliances. 6. The equipment is not operated within its published capacity. 7. The equipment is operated, tested, or stored in the presence of chlorines, solvents, refrigerant vapors, caustic substances, halogenated compounds, or other conditions that could cause condensation of corrosive materials within or on the system. 8. The equipment is substituted or connected with parts not manufactured per Original Equipment Manufacturer. 9. The invoice is not paid within the terms of the sales agreement. The MANUFACTURER shall not be liable for incidental and consequential losses and damages potentially attributable to malfunctioning equipment. Should any part of the equipment prove to be defective in material or workmanship within the 20-year warranty period, upon examination by the MANUFACTURER, such parts will be repaired or replaced by the MANUFACTURER at no oharge. The BUYER shall pay all labor costs incurred in connection with such repair or replacement. Equipment shall not be returned without MANUFACTURER'S prior authorization, and all returned equipment shall be shipped by the BUYER, freight prepaid to a destination determined by the MANUFACTURER. 3 LISTINGS This Grease Duct has been tested and is listed to UL1978, UL2221, CAN/ULC-SI 15, and CAN/ULC-S144. Testing has been extended to recognize ASTM E2336, ASTM E814, and 4C101 Standards due to similar testing criteria. Models 2R, 3R and 32 are used for grease duct applications when installed in accordance with these instructions and National Fire Protection Association "NFPA 96'; Standard for Ventilation Conlrol and Fire Protection of Commercial Cooking Operations. This Factory Built Chimney has been tested and is listed to UL103 and UL103HT. Testing has been extended to recognize ULC/ORD-C959-1993, unenclosed installation and is for commercial use only. Model 2R Type HT chimney system was subjected to a 30-minute exposure at a flue gas temperature test a11125" C above room temperature in accordance with Canadian Standards with acceptable results attained. Model 2R Type HT chimney system has been tested and is listed for installations in positive pressure applications where the chimney is subject to positive pressure rather than negative or neutral pressures. The chimney system is rated for use at maximum 60 inch water column internal pressure when used in Positive Pressure Applications, This chimney system is intended for installation within commercial/industrial applications and is not intended for use in family dwellings. When installed in accordance with these instructions and National Fire Protection Association "NFPA 211"; Standard for Chimneys. CLASSIFICATIONS llL 2221: Standard for Fire Resistive Grease Duct Enclosure Assemblies. Chapter 7 of this standard references a test labeled lnternal Fire Test. Section 7.1.1 references two installation conditions, Condition A and Condition B, Condition A represents all installation conditions except for installation within non- ventilated combustible enclosures. Condition B represents installation within a non-ventilated combustible enclosure, UL 103: Standard for Factory Built Chimneys for Residential Type and Building Heating Appliances. Model 3Z is classified under UL2221 (Test of Fire Resistive Duct Enclosure Assemblies)as an alternate to 2-Hr.lire resistive shaft enclosures with a minimum zero clearance to combustibles (sizes 5" to 36" diameter). Model 3Z is listed in accordance with the requirements for duct enclosure Condition A and B. Model 3R is classified under UL2221(Test of Fire Resistive Duct Enclosure Assemblies)as an alternate to 2-Hr. fire resistive shaft enclosures with a reduced clearance to combustibles (sizes 5" lo 24" diameter). Model 3R is listed in accordance with the requirements for duct enclosure Condition B. Model 2R is classified under UL2221(Test of Fire Resistive Duct Enclosure Assemblies) as an alternate to 2-Hr. fire resistive shaft enclosures with a reduced clearance to combustibles (sizes 5" to 18" diameter), Model 2R is listed in accordance with the requirements for duct enclosure Condition B. Model 2R Type HT is listed under UL103 (Building Heating Appliance Chimney). lnsulated double wall building heating appliance Chimney / Type HT Factory Built Chimney intended for commercial and industrial applications in sizes 5" through 16" lD. 4 APPLICATION Grease Ducts Double wall grease ducts are listed for a continuous internal temperature of 500'F and intermittent temperatures of 2000"F. Double wall grease duct is ideally suited for use in commercial cooking installations for the removal of smoke and grease laden vapors, Grease duct system size and capacity information may be obtained from the ASHRÁE Handbook- Fundamenfals or from the Air Pollution Engineering Manuatof the US Environmental Protection Agency, Grease duct installations require provisions for cleaning the interior of the duct. NFPA 96 clean-out requirements are as follows: 1. A clean-out must be provided at each change of direction, except where the entire length of duct can be inspected and cleaned from either the hood or the discharge end. 2. On horizontal duct runs, at least one 20" diameter opening must be provided. Where the opening is smaller than 20" diameter, openings large enough to permit cleaning must be provided at intervals of no more than 12'. 3. Openings must be at the side or the top, whichever is more accessible. When the opening is on the side of the duct, the lower edge of the opening must be at least 1-112" above the bottom of the duct. For the listed grease duct, this is accomplished by the use of the grease manifold tee and clean-out cap. 4. On vertical duct runs where personnel entry is possible, access must be from the top of the riser. Where entry is not possible, access must be provided at each floor. NOTE: Access requirements are subject to change in accordance with local code. Local authorities should be consulted for exact requirements. Grease duct may be connected only to hoods in a single fire zone on one floor. Do not connect grease ducts to any other part of the building ventilation or exhaust system, When the grease duct is installed in accordance with these installation instructions and the joints are sealed properly with the recommended sealant, the system will contain a fire within the duct. A fire can burn at extremely high temperatures. The system should be dismantled and inspected after any exposure to a fire, Any section that is distorted or discolored should be replaced. Alljoints in the system should be examined. The sealant expands to ensure a positive seal in the case of a fire, and any sealant that has been exposed to high temperature must be replaced, This will ensure that the system maintains its integrity against fire conditions in the future. The manufacturer of this grease duct cannot be responsible for grease duct systems that âre not properly maintained or have been subjected to one or more fire conditions. 5 Chimneys Factory Built Chimney Model2R Type HT is listed for continuous inlernaltemperatures of 1000'F US & 600'F Canadâ, intermittent temperatures of 2100"F. This system is ideally suited for commercial and industrial application for the removal of smoke and heat, and is rated for use at a maximum 60 inch water column internal pressure when used in positive pressure applications. Chimney system size and capacity information may be obtained from the ASHRÁE Handbaok- Fundamentals or from the Air Pollution Engineering Manualof the US Ë,nvironmental Protection Agency. NOTE: Model 2R Type HT Ch¡mney Systems used for positive prêssure applications must be sealed with the recommended sealant listed in this manual. NO SEALANT SUBSTITUTES MAY BE USED. Model 2R Type HT Chimney Systems used for neutral or negative pressure applications do not require joints to be sealed. When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in a relatively cool chimney flue of a slow burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. Chimney installations require provisions for cleaning the interior of the chimney. Creosote and soot formations need to be removed. The chimney should be inspected once every two months during the heating season to determine if creosote or soot buildup has occurred. lf creosote or soot has accumulated, it should be removed to reduce the risk of fire. Clean-out requirements are as follows: 1. A clean-out must be provided at each change of direction, except where the entire length of chimney can be inspected and cleaned from either the equipment or the chimney cap. 2. Openings must be at the side or the top, whichever is more accessible. 3. The chimney inspection should be done every two months during the heating season. 4. lf creosote or soot has accumulated it should be removed to reduce the risk of fire. 5. lnsert the chimney cleaning brush and brush in a downward motion, be sure to scrub all sides of the chimney thoroughly and remove alldebris. 6. Contact local building or fire officials about restrictions and inspections in your area. NOTE: Model 2R Type HT Factory Built Chlmney Systems are intended for commercial and industrial applications. This system is not intended for family dwellings. Chimney Systems should be slzed ln accordance wlth the appliance manufacturer's instructions. When the chimney system is installed in accordance with these installation instructions and the joints are sealed properly with the recommended sealant, the system will contain a fire within the chimney. A fire can burn at extremely high temperatures. The system should be dismantled and inspected after any exposure to a fire, Any section that is distorted or discolored should be replaced. Alljoints in the system should be examined. The sealant expands to ensure a positive seal in the case of a fire, and any sealant that has been exposed to high temperature must be replaced, This will ensure that the system maintains its integrity against fire conditions in the future. The manufacturer of this chimney system.cannot be responsible for chimney systems that are not properly maintained or have been subjected to one or more fire conditions. 6 Glearances ln all buildings more than one story in height and in buildings where the rooflceiling assembly is required to have a fire resistance rating, the duct must be enclosed in a continuous enclosure from the lowest fire- rated ceiling or floor above the hood, through any concealed spaces, to or through the roof to maintain the integrity of the fire separations required by the applicable building code provisions. lf the building is less than 4 stories in height, the enclosure shall have a fire resistance rating of not less than t hour. lf the building is 4 stories or more in height, the enclosure shall have a fire resistance rating of not less than 2 hours. Single wall grease duct is primarily intended for use in non-combustible surroundings. When installed in an open room where an enclosure is not reouired. double wall grease duct or chimney systems may be located near combustible materialto reduce clearance in accordance with Table f . When combininq double.Wall and sinqle wall orease duct for the purpose of clearance reduction. a Double Wall End Cap Assemblv islequired. Table I . Grease Duct and Building Heating Appliance Chimney Clearances Duct Model lnner Diameter (tD) Outside Dlameter Clearance to Combustlbles Clearance to Non.Combustlbles DW 5',-36"=lD 1g'(1)0' DW.2R 5'-16'lD+4 g¡4'(2)0" 13',lD+4 1" (3)0' DW.2R TYPE HT 5'L16"lD+4 2" ()0' DW.3R 5"-24',lD+6 g¡4" (5)0" DW.32 5'-36',lD+6 6'(6)0' The information in Table I represents air space, in inches, to surroundings. Refer to the latest edition of NFPA 96, Chapter 3 Definitlons, This ehapter explains the definitions on combustible, non-combustlble and llmlted combustlble materlal. (1) S¡ngle Wall duct clearance to combustibles from the surface of the duct; refer to single wall grease ductwork manual for more information. (2) DW - 2R:314" clearance to combustibles from the surface of the duct outer shell; zero inch clearance from combustibles from the tip of the outer V-band. (3) DW - 2R: 1" clearance to combustibles from the surface of the duct outer shell; zero inch clearance from combustibles from the tip of thê outer V-band. (4) DW - 2R TYPE HT: unenclosed, 2" clearance to combustibles from the surface of the chimney outer shell, (5) DW - 3R: 3/4" clearance to combustibles from the surface of the duct outer shell; zero inch clearance from combustibles from the tip of the outer V-band. (6) DW - 3Z: 0" clearance to combustibles from the surface of the duct outer shell. NOTE: Double wall duct systems with reduced clearance "R" have been tested uslng condition B - lnstalled wlthln non.ventllated unenclosed combustlble enclosure. See Flgure I for representatlon of reduced clearance note, the V-band may be in contact with a combustible surface. 7 1. Combustible Surface 2. Duct 3. Double V-band A. Reduced Clearance .2R sizes 5"-16" = 3/4" . 2R size 18" = 1" .3R = 3/4" .32= 0" I. Hardware 2. Combustible Surface 3. Clearance Plates A. 2" Reduced Clearance B. 2R Type HT Shell + 4-112" C. 2R Type HT ShellOuter Diameter Flgure I - Grease Duct Reduced Clearance Figure 2 -2R Type HT Chimney Reduced Glearance c 3 I MECHANICAL Joint Sealant The joint sealant used to seal alljoint assemblies is 3M Fire Barrier 2000+ Silicone Sealant. This sealant is a readyto-use, gun-grade, one-component silicone elastomer that cures upon exposure to atmospheric humidity to form a flexible seal. 3M Fire Barrier 2000+ Silicone Sealant, when installed properly, will control the spread of a fire before, during, and after exposure to open flames. lt will stop the spread of noxious gas, smoke, and water, and maintain the integrity of flre-rated assemblies and construction. All grease ducts must be liquid-tight per NFPA 96. Model 2R Type HT chimney used in positive pressure applications must be liquid-tight per UL103 and UL103HT listing, Model 2R Type HT chimney used in neutral or negative pres$ure applications does not require joints to be sealed with the 3M Fire Barrier 2000+ Silicone Sealant per the listing report. When Model 2R Type HT chimney is used in neutral or negative pressure applications, the system does not require the joints to be sealed; it is recommended for commercial cooking appliances where grease is present. lable 2 provides tube usage per duct diameter. Sealant Features 1. Superior adhesion. Applied with a standard caulk gun. 2. Class 25 sealant, per ASTM C920. Capable of withstanding 2000"F + temperaturês. 3. Re-enterable/repairable. Provides up to 4-hours fire-rating. 4. Cures upon exposure to atmospheric humidity. Working time 30 minutes. Full cure time: 14 to 21 days. 5. The duct/chimney can be placed in operation 7 days after installation, before full cure. Table 2 - 3M Fire Barrier 2000 Plus Usage Chart Diameter Duct Per¡meter Foet Average Feet Per Tube Number of Jolnts Per Tube 5',1.43 30 10.5 1.74 30 I 7"1,96 30 7.5 B 2.16 30 7 10"2.68 30 6 12"3.21 30 5 14"3.73 30 4 16'4.25 30 3.5 18"4.78 30 3 20"5.30 30 3 22"5,83 30 2,5 24"6.35 30 2.5 ¿o 6.93 30 2 28"7.46 30 1.5 30'7.98 30 1.5 32"8.39 30 1.5 34 8.91 30 1 JO 9.55 30 1 o Grease Duct and Chimney Joint Assembly Allgrease ducts are to be liquid tight per NFPA 96. Model 2R Type HT chimney used in positive pressure applications must be liquid tight per UL103 and UL103HT listing. When a chimney system is used in a positive pressure application, it must be fitted with an internaljoint collar and sealed as shown in Figure 3 (positive pressure only). When a chimney system is used in a negative or neutral pressure application, it does not need to be sealed per the listing report; although, sealing the system is recommended for commercial cooking appliances where grease is present. 1. Fill the V-band with 3M Fire Barrier 2000+ Silicone. The bead should be continuous. Refer to "Joint Sealant" on page I for sealant details. For neutral and negative chimney or grease duct applications, proceed to step 4. 2. For positive prsssure chimney applications: Apply a 1/4" wide continuous bead of 3M Fire Barrier 2000+ Silicone around the formed bead on lhe internaljoint collar. Push down into the chimney section being assembled. 3. For positive pressure chimney applications: The internaljoint collar should be pushed down into the chimney section until the bead sits on the chimney flange, 4. Place the loose V-band over the duct flange. Apply a continuous bead of 2000+ Silicone 1/4" wide to the flange that will be joined. 5. Join the two flanged ends of the inner duct sections together and rotate slightly to ensure complete coverage of sealant on flanges. 6. For horizontal duct runs, the V-band hardware should be located on the top side of the duct and orientated between the 3 and 9 o'clock position on the duct. 7. NEVER install the V-band with hardware orientated on the bottom side of the duct on horizontal runs, L lnstall the V-band around the duct flanges making sure the flanges are located within the V-band. Tap the outside of the V-band while tightêning V-band hardware to make sure the flanges are aligned and have been pulled together, Secure lhe 114"-20 hardware between 40.60 ln-lbs. Smooth out any excess sêalant from inside of the duct surface. 9. lnsulation must be minimum of 4-112" wide, and the same type and number of layers as the base duct. Tightly pack and completely fill all voids between the inner duct and the outer shell. 10. lnstall the double V-band ensuring the outer shell flanges are positively engaged in the V-bands before tightening lhe 114"-20 hardware between 40-60 in-lbs. The double V-band can be sealed using 3M Fire Barrier 2000+ Silicone when being installed outside. Figure 3 - Duct and Ghimney Joint Assembly 1. 3M Flre BarrierSilicone 2. V-band 3, lnternalJointCollar (Positive Pressure Chimney) 4, First Duct Section 5. Second Duct Section 6. Ðouble V-band *,..'Éf .....,r' ffi l0 Double WallAdiustable Duct, Chimney and Transition Plate Adjustable duct sections may be used in conjunction with transition plates when they terminate at the fan, The adjustable duct section is fully welded to the transition plate, and then connected to the standard duct length using non-welded connections. Double wall adjustable duct sections are assembled in the field, as the exact length needed for the application is not known. Components for outer shell and insulation ship loose. Once fully assembled, the transition plate is secured to the curb using the method referenced in Figure 16. When a Model 2R Type HT chimney system.is used in positive pressurê applications, it must be fitted with an internaljoint collar and sealed as shown in Figure 3. When a chimney system is used in a negative or neutral pressure application, it does not need to be sealed per the listing report; although, sealing the system is recommended for commercial cooking appliances where grease is present, Refer to Figure 4 for assembly details. 1. The 7" standard duct section in the adjustable assembly is installed the same as the "Grease Duct and Chimney Joint Assembly" on page 10, 2. When adjustable duct assemblies are used with transition plates, the 7" standard section is connected to the mating duct section. The adjustable duct with single flange is welded to the transition plate. 3, The adjustable collar is slipped onto the adjustable section. Make sure the adjustable collar flanges are opposite the adjustable duct section flange. Apply 3M Fire Barrier 2000+ Silicone to the collar. 4. The adjustable section is pushed inside the T" standard section. Verify the minimum overlap is set correctly, refer to Table 3. 5. lf the protruding section interferes with mating parts in the duct run, you will need to cut the adjustable section that is interfering with mating parts, refer to Figure 5 on page f 2' NOTE: For Posltlve Pressure Applicatlons . lf the adjustable sectlon ls used ln a posltlve pressure chimney application, the adjustable section may need to be cut to length. This will prevent interference with the internaljoint collar. Refer to Figure 4 for adjustable section installation. 6. Once the overlap is set correctly, apply 3M Fire Barrier 2000+ Silicone to the flanges of the duct section and the adjustable collar. 7. Apply 3M Fire Barrier 2000+ Silicone to the single V-band groove. lnstall single V-band around adjustable collar flange and standard duct flange, Tighten the single V-band hardware to 40-60 ln.lbs. L Once the single V-band has been installed, tighten the adjustable collar hardware to 40-60 ln-lbs. g. Measure the distance between mat¡ng duct flange and transition plate prior to instâll¡ng insulation and outer shell cover. 10, Subtract 1" from the measured distance and cut the pre-rolled shell to this dimension. 11. After the single wall adjustâble section has been installed, wrap the assembly using blanket insulation provided. Make sure all voids are adequately filled' 12, Wrap the pre-rolled outer shell cover around the insulation. Ratchet strap(s) may be used around outer shellto aid in compressing insulation. 13. lnstall the double wall V-band on either end of the assembly. Make sure the double wall V-band is secured onto the mating duct flange and overlapping onto the shell before tightening hardware. 14. The double wall V-band will close the pre-rolled shell as they are tightened, Once closed, secure the outer shell cover along the seam using the 1" sheet metal screws that have been provided. 15. Use 3M Fire Barrier 2000+ Silicone to seal the outer shell, if required or installed outside. NOTE: Outer Shell Must Extend Behlnd the Double WallV-band. 11 Figure 4 - AdJustable Duct, Ghimney and Transltlon Plate 1. Transition Plate 2. Adjustable Collar 3. 3M Fire Barrier 2000 Plus 4. 7" Standard Duct Section 5, Mating Duct Section 6. Adjustable Duct Section 7. Single V-þand 8, Outer Shell Gover 9. lnsulation 10. Curb 11, Sheet Metal Screws 12. Double WallV-band 13. ShellOverlap 14. Mating Duct Flange X. Measured Distance Flgure 5 - AdJustable Duct and Chlmney Overlap 1. Duct Section 2, Double WallV-band 3. Outer Shell Cover - Cut to size 4. Adjustable Collar 5. Single V-band 6, Adjustable Duct Section A. Adjustable Section Protrusion - May need to be cut B. Minimum Length C. Diameter D. Maximum Length Ë. Minimum Overlap NOTE: Protruding section may need to be cut in the field if there is interference with mating parts in the duct run. NOTE: When installing duct, verify dlrectional label is in the correct direction of airflow. (Exception: When grease is draining in a downward slope, the arrow should be opposite of airflow). !- B rryr 12 Double Wall Adjustable Ducto Chimney Standard lnstallation Adjustable duct lengths are used to make up variable lengths in the duct system(s), Adjustable sections should always be installed with the overlap to the inside of the standard duct section. Overlap should always be opposite the direction of airflow. This will allow grease/water to run back to the hood/appliance when the system is shut down. lf the inner adjustable section is too long to fit into the adjaoent section of duct without interfering with the flow path, it should be trimmed to the desired flange to flange length. Flange to flange length of adjustment can range from 5" to 26". When a Model 2R Type HT chímney system is used in positive pressure applications, it must be fitted with an internaljoint collar and sealed as shown in Figure 3. When a chimney system is used in a negative or neutral pressure application, it does not need to be sealed per the listing report; although, sealing the system is recommended for commercial cooking appliances where grease is present. 1. The 7" standard duct section in the adjustable assembly is installed the same as the "Grease Duct and Chlmney Jolnt Assembly" on page 10. 2. The adjustable collar is slipped onto the adjustable duct section. Make sure the adjustable collar flanges are opposite the adjustable duct section flange. 3. The adjustable section is pushed inside the 7" standard duct section. Verify the minimum overlap is set correctly, refer to Table 3. 4. lf the protruding section intederes with mating parts in the duct run, you will need to cut the adjustable section that is interfering with mating parts, refer to Figure 5. 5. Once the overlap is set correctly, apply 3M Fire Barrier 2000+ Silicone to the flanges of the duct section and the adjustable collar. NOTË: For Positive Pressurs Applications - lf the adjustable section is used in a positive pressure chimney application, the adjustable section may need to be cut to length. This will prevent interference with the internal joint collar. Refer to Figure 6 for adjustable section installation. 6. Apply 3M Fire Barrier 2000+ Silicone to the single V-band groove. lnstall single V-band around adjustable collar flange and standard duct flange. Tighten the single V-band hardware to 40-60 in-lbs. 7. Once the single V-band has been installed, tighten the adjustable collar hardware to 40-60 in-lbs. 8. Measure the distance between mating duct flanges prior to installing insulation and outer shell cover. 9. Subtract 1" from the measured distance and cut the pre-rolled shell to this dimension. 10. After the single wall adjustable section has been installed, wrap the assembly using blanket insulation provided. Make sure all voids are adequately filled, 1 1. Wrap the pre+olled outer shell cover around the insulation. Ratchet strap(s) may be used around outer shell to aid in compressing insulation, 12. lnstall the double wall V-band on either end of the assembly, Make sure the double wall V-band is secured onto the mating duct flange and overlapping onto the shell before tightening hardware. '13. The double wall V-band will close the pre-rolled shell as they are tightened. Once closed, secure the outer shell cover along the seam using the l" sheet metal screws that have been provided. 14. Use 3M Fire Barrier 2000+ Silicone to seal the outer shell, if required or installed outside. NOTE: Outer Shell Must Extend Behind the Double Wall V-band. 13 Flgure 6 - Collar and Adjustable Duct, Chimney lnstallation 1. Duct Section 1 2. Adjustable Collar 3. 3M Fire Barrier 2000 Plus 4. 7" Standard Duct Section 5. Duct Section 2 6. Adjustable Duct 7. Single V-band 8. Outer ShellCover 9. lnsulation 10. Double WallV-band 11. Sheet Metal Screws 12. Mating Duct Flange 13. Shell Overlap X. Measured Distance Table 3 - Minimum Overlap Dlameter Minlmum Overlap for Adfustabls Sectlons 5', 6n, 7u 8"4" 10'5', 12", 14", 16", 18',, 20, 22", 24", 26',, 28', 30', 32",34",36',o 14 Double Wall Offset Distance Refer to page 15 through page 17 for double wall offset details. Table 4 - Offset Center Line Distance 15 Degree Elbows Figure 7 - 15 Degree Offset Details cL 1. 15" HT 1, Diameter Flange Diameter Part Number HTf cLl 5',o DWOSISDWASY 1g',2-112', o 7u DWO6l5DWASY 1g-114"2-112', 7"8u DWOTI5DWASY 19-1t2"2-1t2" 8u 9u DWOSlSDWASY 19-314.2-112. 10"11*DWlOl5DWASY 2A.3tg',2-51g', 1z'*13"ÐW121sDWASY 20-7tg',2-31A', 14"15'DW141sDWASY 21-318',2-7lB 16"17"DW1615DWASY 21-7tg',2-7tg', 19"19u DW181sDWASY 22,318"3u 20'21"DW2OISDWASY 22-718.3u 22"23',DW221sDWASY 23-318"3-'1/8', 24',25u DW24,15DWASY 23-718.3-'r/8" ¿o 27"DW2615DWASY 28-1t4"3-1t4" 28',29"DW2815DWASY 28-7t$',3-114', 30"3'1"DW3O1SDWASY 25-1t2"3-3/8" 32',33'DW3215DWASY ¿o 3-112', 34 35"DW341sDWASY 26-1t2',3-1t2 36',37"DW361sDWASY 27-1t8"3-1t2', 15 DIA. Table 5 - Offset Center Line Distance 30 Degree Elbowe Flgure I - 30 Degree Offset Detalls t,-lcL 1, HT 1.30' DIA. Dlameter Flange Dlameter Part Number l.tT I cLl 5 o DWOSSODWASY 19-3/8"5-1/8', 6"7"DWO63ODWASY 19-7t8"5-3/8" 7',8u DWOT3ODWASY 20-3/8'5-112" 8u 9u DWOssODWASY 20-7tg',5-112', 10"11'DWlO3ODWASY 21-718',5-7l8" 12 13"DWl23ODWASY 22-7tg'*6-1/8" 14"15"DWl4SODWASY 23-718.6-3/8" 16"17^DWl63ODWASY 24-7tg',6-5/8" 18'19"DWlS3ODWASY 25-718'*7n 20'21',DW2O30DWASY 26-718"7-118" 22"23*DW2230DWASY 27-318.7-318', 24',25',DW2430DWASY 28-7tg',7-3t4', 26',27',DW2630DWASY 29-7t8"8u 28"29"DW2S3ODWASY 30-7t8"B-1t4" 30"31',DW3OsODWASY 31-718"8-112', 32"33"DW323ODWASY 32-7t8"8-3t4 34"35'DW343ODWASY 33-7t8"I' 36',37',DW3630DWASY 34-718',9-3/8' 16 Table 6 - OffsEt Center Line Dlstance 45 Degree Elbows Flgure 9 - 45 Degree Offset Detalls r__lcL1 450 HT1 DIA. Dlameter Flange Dlameter Part Number HTI cLl 5"6"DWOs4sDWASY 18-7t8"7-718" o 7"DWO64SDWASY 19-5/8"8-1/8" 7',8u DWOT4SDWASY 20-3/8'8-112" 8u 9u DWOS4SDWASY 21"8-314" 10'11"DWlO4SDWASY 22-1t2',9-3/8' 12*13"DW124sDWASY 23-718.9-7tg', 14"15"DW,1445DWASY 25-318"1A-112" 16"17',DW1645ÐWASY 26-314',11" 't I'19"DWl845DWASY 28-1ta'*1't-5t8', 20'21',DW2O4SDWASY 29-11z',12-1t4', 22u 23',DW2245DWASY 30"12-7tg', 24"25u DW244sDWASY 32-3/8'13-3i8" ¿o 27',DW2645DWASY 33-7/8"14" 28 39"DW284sDWASY 35-1t4"14-114" 30'31"DW3O4SDWASY 36-5/8"15-114" 32"33'DW3245DWASY 38"15-3t4" 34'35'DW3445DWASY 3g-112"16-3/8" 36 37"DW3645DWASY 40-7t8"17" 17 Factory and Field (Bolted and Welded) Risers There are two options for the riser, this is the connection to hood plenum. There may be welded (factory or field) or bolted. Dimensional data identifying the size and location of the riser must be provided for factory installation. The riser is fully welded to the hood plenum. When field installed, the riser is shipped loose allowing the installer at the jobsite to decide on the final location of the riser. Field installed risers help when the final location is not known, or adjustments may need to be made due to duct misalignments. Field installed risers may be welded or bolted in place. Refer to Flgure l0 for assembly details, 1. Locate the specific position at which the riser needs to be installed. 2. Use the riser as a guide when marking the hood. NOTE: Verify the hole locatlon ls lnslde the plenum area before cutt¡ng any holes. 3. Use the single-piece riser ring as a template to mark the bolt hole locations, Align the inner circles of the hole in the plenum with the single-piece riser ring. Mark the bolt hole circle. Make sure the bolt hole circle is inside the plenum area before cutting. 4. Use 3M Fire Barrier 2000+ Silicone to seal around the riser hole. Apply sealant to the top and bottom of the hole. Make sure the silicone bead is a minímum of 114" thick and is continuous inside and outside of the bolt hole circle. 5. Center the riser over the hole in the plenum and push down. Make sure the riser flange is positively sealed. Make sure the two-piece riser ring on the riser is pushed down into the sealant. Sealant should come through the holes on the ring. 6. Align the single-piece riser ring to the hole on the inside of the plenum and push into the silicone. 7. Align the two-piece riser ring above the hood and bolt the rings together using 114'-20 bolts and nuts, Make sure the tabs are on top. NOTEI The bolt head must be installed on the plenum side. This is the bottom side of the hood plenum, 8. Excess silicone should be removed, and the connection should be inspected for gaps and loose hardware. 9. When joining duct to the riser, refer to "Double Wall Connectlon to Riser" on page 19, Flgure 10 - Fleld lnstalled Rlser (Bolted) 1. 3M Fire Barrier 2000+ Silicone 2. Riser 3. Two-Piece Riser Ring 4. 1/4"-20 Nuts 5. 1/4"-20 Bolts 6. Single-Piece Riser Ring 7, TopofHood 18 Double Wall Connection to Riser 1, After the riser has been installed, see "Factory and Fleld (Bolted and Welded) Rlsers" on page 18, connect the double wall section to the riser. 2. Connect the ducUchimney section to the ríser, refer to steps 1 through step 3 in "Grease Duct and Chimney Joint Assembly" on page 10. 3. After the riser and inner section(s) have been connected, install the provided insulation. Make sure all voids are filled. 4. lnstall the riser covers by pushing the two halves together and secure with provided sheet metal screws. Use only hardware provided, longer screws may penetrate the inner section(s). 5. Place the outer V-band around the double wall ducUchimney shell flange and riser cover. Make sure the V-band engages the outer shell flange and overlaps the riser before tightening. ô. For installations that require a duct stat sensor, use riser cover with duct stat opening. For outside installations, use riser cover without duct stat opening. Figure 11 - Duct to Riser Connection lnner Section Assembled Outer Section Assembled 1. Double Wall Duct/Chimney 2. lnner V-band - Connecting riser to inner section 3. Outer V-band - Connecting riser cover to double wall section 4. Riser Cover 5. lnsulation 6. Sheet Metal Screws 7. Riser Cover with Opening for Duct Stat lnstallation -:-I f /jr' 19 Duct Drains Drains are used to provide a point at which low points in the duct system can be drained, Condensation and low lying water leftover from duct cleaning can be drained easily with the installation of a ball valve drain. Drains are designed to aid in duct cleaning and can be used to drain accumulatlon into an approved collection reservoir. Drains can be hard piped to an approved collection reservoir, remove the cap and connect to the 1-112" NPT threads. Figure 12 - Duct Draln 1. V-band 2. Duct Section 3. Adapter Section 4. Drain 5. Tee Chimney Drains A trap loop must be formed into the drain hose. The trap loop diameter must be at least four times the appliance's rated stack pressure in inches of water column (w.c.) or 3 inches, whichever is greater, Refer to Figure l3 callout (A). Route drain hose to drain system to dispose of condensate according to local code. Do not install a condensate drain on the exterior of the building in cold climate areas. This may result in dangerous icy conditions on surfaces near the drain and may cause damage to the vent system andior the exterior of the building. Refer to Call Outs 5-9 lor Drain Fitting Assembly 1. 2R Vent Pipe Tee and Drain 4, Vertical Tee Drain or Drain 2. 2R Vent Pipe Straight Section Fitting 3. Appliance Adapter 5. Drain 6. Locknut (by others) Figure l3 . Chimney Draln Details Vertical lnstallation Horizontal lnstallation 7. Hose Clamp (by others) 8. Cable Tie (by others) 9. Pipe (by others) A. Trap Loop 20 Manifold Tee The manifold tee is used to provide access for clean-out to comply with NFPA 96 requirements. lt is equipped with an internal blank that acts as a grease dam and gasket, The access port is then closed with a clean-out câp or tee cap. The tee cap is then covered with layers of insulation that is covered in an outer shell called the access door collar. The location of the access port in the tee is dependent on the orientation of the tee in the final installation. The access port location in the manifold tee can be orientated as required. Access ports should never be located where grease can build up and fall out once the clean- out cap is removed or where the access door collar cannot be removed to gain accêss to the inner duct. Flgure 14 . Tee Position '1, Outer Duct Shell 2. Access Door - Right Side 3. lnner Duct Shell 4. Access Door - Left Side 5. Access Door - Top Side 6. Grease Dam and Gasket 7. lnsulation 21 Access Door (Tee Cap) Assembly Access doors (tee caps) are available 5" to 36". They work in conjunction with the manifold tee as shown on "Manifold Teê" on page 21. The tee joint connection is the same as the joint assembly method, refer to "Grease Duct ând Chlmney Joint Assembly" on page 10; however, the installation of the access door is slightly different. Read the following instructions very carefully. Consult NFPA 96, Chapter 7, Section 7.3.1 "Openings shall be provided at lhe sides or at the top of the duct, whichever is more accessrb/e, and at change of directions". The Manufacturer will accept the grease duct's installation in a vertical chaseway without cleanouts along the enclosed vertical section as specified in NFPA 96, Chapter 7 - Exhaust Systems, 7.3.3: "Openlngs shall not be requlred in portlorrs of the duct accesslble from the duct eñtry or discharge." The duct run must be readily accessible from the top and bottom of the run, and lt ls acceptable to the Authority Havlng Jurlsdictlon (AHJ). 1. Select the location and the position of the access door. 2. All tee joints will be connected as shown in "Grease Duct and Chlmney Jo¡nt Assembly" on page f0, except for the access door, 3. Apply the proper sealant to the flange of the tee that will be used for access door to the duct system. 4. Apply a 1/4" continuous bead around the tee flange, 5. Center the grease dam (inside blank) over the opening of the tee and apply prêssure. Pushing the inside blank down onto the tee flange sealant, securing the inside blank to the tee flange. 6. Apply enough pressure to create a positive bond between the tee flange and the inside blank. Remove excess sealant after making parts concentric (centered). 7 . Apply a 1/4" continuous bead around the inside blank 1" from the outside edge. 8. Center the listed gasket over the inside blank and push the gasket down into the sealant securing the gasket to the inside blank. 9. Sealant will begin to cur6 upon exposure to atmospheric humidity. lt willform a flexible seal. 10, Once the sealant is dry attach the access door using a V-band. Verify flanges are in the "V" before tightening 114'-20 hardware, Tighten between 40 - 60 in-lbs. 11, Once the inner access door assembly is complete, install the outer access door or access door shell. 12. The outer access door shell is used to seal the inner accoss door with insulation. Flgure l5 -Access DoorAssembly 1. lnner Duct Tee 2. Grease Dam (lnside Blank) 3. Gasket 4. Outer V-band 5, OuterAccess Door 6. Outer Shell 7. 3-LayerAccess Door lnsulation 8. lnnerAccess Door 9. lnnerV-band 10. Outer Duct Shell 11 . lnsulation 3 I 5 fr 22 Transition Plate The transition plate is designed to connect to a roof curb. The duct section is welded to the underside of the plate. The plate is formed to provide a slope to allow grease deposits to flow back towards the duct. When connected, the plate mounts on top of the fan curb that supports the fan housing. The plate may be positioned off-center within the curb provided that the minimum distance to combustibles is maintained. ln the event that the plate is positioned off-center, trim off excess plate material to allow for fan placement. Secure the plate to the curb using a minimum of three fasteners per side. A suitably sized fastener provided by others is used. The plate can be used to maintain distance to combustibles and also for vertical support. See "Double WallAdjustable Duct, Chimney and Transition Plate" on page 11 for adjustable duct section assembly. The top collar is installed upside down to seal the insulation at the fan termination/ trans¡t¡on plate. A maximum oÍ 24' can be supported by the curb and transition plate combination. Refer to Table I on page 27 for vertical support spacing. Figure 16 - Transition Plate 1. Exhaust Fan 2. Ceramic Gasket 3. VerticalSupport 4. Adjustable Duct Section 5. Vented Curb 6. Transition Plate I @." 5 4 23 Chimney Adapter Plate The transition plate is designed to connect to a roof curb. The chimney section is welded to the underside of the plate. When connected, the plate mounts on top of the curb that supports the chimney cap. The plate may be positioned off.center within the curb provided that the minimum distance to combustibles is maintained. ln the event that the plate is positioned off-center, trim off excess plate material to allow for chimney cap placement. Secure the plate to the curb using a minimum of three fasteners per side. A suitably sized fastener provided by others is used. The plate can be used to maintain distance to combustibles and also for vertical support. A ceramic gasket is used to seal the adapter plate to the underside of the chirnney cap, A maximum of 24' can be supported by the curb and transition plate combination. Refer to Table I on page 27 for vertical support spacing. WARNING: NO INSULATION SHALL BE PLACED WITHIN THE REQUIRED CLEARANCE SPACE. Figure 17 - Chimney Adapter Plate 1. Base Cap 2. Ceramic Gasket 3. 2R-103 Straight Duct Section 4. Vertical Support 5. Clearance Plates 6. Vented Curb 7. Transition Plate 24 Prevention of Grease Accumulation in Horizontal Grease Duct ln some areas, the local authority will require horizontal duct runs to be sloped. The duct referenced in this manual is listed, 1/1 6" per foot slope for horizontal runs less than 75 feet. For installations with horizontal runs greater than 75 feet, the duct referenced in this manual is listed, 3/16" per foot slope. ln such cases, a short "Slope Transition" section is available from the factory. For correct installation, two slope transitions are generally required - one at the beginning and end of the horizontal duct run. Consult with local code authorities if unsure about local requirements. Offset collars have been designed to meet the above specification. The collar is used in conjunction with other accessories such as tees and elbows to maintain the above listed slope in horizontal duct runs. The "V" band hardware should be located on the top side of the duct and be orientated between the 3 and 9 o'clock position on the duct. Never installthe V-band with the hardware orientated on the bottom side of the duct on horizontal runs. Alignment & Braclng of Grease Duct The grease duct has characteristics of a continuous stainless steel pipe and will expand and contract along its entire length with changes in temperature. For this reason, conventÌonal methods of attaching guides and braces to thê outer wall of the grease duct cannot be used. Correctly installed support rings, saddles and wall guide assemblies will serve to keep the duct aligned, provide for adequate resistance to lateral loads and allow the free axial expansion and contraction movement. A simplified rule for duct expansion is that the axial growth will be approximately I inch per 100 feet of pipe length for each 100 degrees Fahrenheit the exhaust vapor temperature is above the surrounding air temperature. Double Wall Horizontal Support and Support Spacing Horizontal duct runs are supported using 2" x2" x 1/8" angle, Unistrut and saddle combination, or Unistrut only. Refer to Table 7 for horizontal support spacing. When cutting the angle or Unistrut to length, there must be a minimum of 2" on either side of the duct shell to allow for rod attachment, Once the angle has been cut to length ¡t is suspended using 112" threaded rod (minimum). Appropriately sized holes are drilled/ punched in either end of the angle. The 112" threaded rod is secured to the angle or Unistrut using 1 /2" grade 5 hex nuts and ll2" hardened washers, see Figure 18. NOTE: Double hex nuts are used as locking nuts to make sure hardware does not come loose over time. Table 7 - Double Wall Horizontal Support Spacing Dlameter (lnches)Horizontal Support Spacing (Feet) s',, 6u, 7", 9", 'l 0', 12",14"'16'7', 18", 20", 22",24",26" 28" 30', 32', 34", 36'5' ri,¡ ll ,ri.l ¡, lr il ll, "l ,lr¡,. ll . " , irr t,,i ii .l ,ìru\ ll. , 1ìtlLl.ril l|,: Íiril lfrii,llïl I, I ll liìl 1ì lll]l, ', I I ii:lilliili ¡r1\ll'rlri';r ,rll¡,ll,ll,,,Jl ,ri i;lrll ,rr,¡Ur,iiii l l r':. i i¡ ll l',ll i li il $rìì ilIfi rL'[ li\'i {, ,ll ¡rrlt ll , iir'i ii,iir:li ll' I I illi ,,l,¡ ',¡ lli il'it¡ ll'llrll I I I I filll,li; 25 Un¡strut - Botlom Connection 1. 1/2" Threaded Rods 2. Saddle Top Connection 3. Saddle 4. Saddle Bottom Connection 5. Unistrut 6, Double WallV-band 7. Double Wall Duct 8. 112" Hex Nuts (Grade 5) 9. 1i2" Hardened Washers Figure 18 - Horizontal Support Details Saddle ToÞ Connectlon Saddle Bottom Conngctlon A. Center of Duct B, Duct Diameter plus 4" C. Horizontal Support Spacing, refer to Table 7 r "Ò4v 26 Vertical Support & Vertical Support Spacing Duct and chimney system(s) require supports along vertical runs. There are multiple vertical supports used for duct and chimney system(s). Each support assembly is designed for a specific type of installation. Review installation site before selecting supports, There are three different types of hardware supplied depending on the type of wall that the duct and chimney are being supported on. There are three types of wallconstruction; gypsum with wooden studs, gypsum with 25 gauge steelstuds and concrete/masonry. Each wall construction type requires different hardware to be used when installing the support assembly. Refer to Table I for maximum vertical support spacing. Do not exceed this listed vertical spacing. The Manufacturer will accept the grease duct's installation in a vertical chaseway without cleanouts along the enclosed vertical section as specified in NFPA 96, Chapter 7 - Ëxhaust Systems, 7.3.3 - "Openings shall not be required in portions of the duct accessible from the duct entry or discharge." The duct run must be readily accessible from the top and bottom of the run, and lt ls acceptable to the Authorlty Havlng Jurisdlctlon (AHJ). Table I - Vertical Support Spacing m **Sizes 26", 28',30', 32', 34", 36" double wall vertical support spacing must be 5 feet when installed on gypsum walls with 25 gauge steel studs' Vertical support systems must be attached only to the building structure or supported with rigid structural members. Refer to Table I for maximum support spacing. lt is recommended that vertical support systems are attached to block, concrete, or steel with clearance that is adequate for installatlon and access. 3R, 32 Duct Vertical Wall Support $paclng (Feet) 3R, 32 Duct Vertical Curb/Floor Support Spaclng (Feet) Dlameter (lnches) 245", 6", 7", 8", I0",'.12", 14" 16", 18",20",22",24',10' 20'26"* , 28"* , 30u*, 32"*, 34u*, 36"*10'** Diameter (lnches)2R Wall Support Spaclng (Feet)2R Duct Vertical Curb/Floor Support Spacing (Feet) 5", 6', 7", 8", 1o',, 12",14" 16',20'24' 18"r8'24 Dlameter (lnches) 2R Type HT Chlmney Vertlcal Wall Support Spacing (Feet) 2R Type HT Chimney Vertical Support/Floor Support Spacing (Feet) 5", 6u, 7u, 8',, 10', 12", 14, 16',20'24', 27 NOTE: Figure l9 illustrates the verticalwallsupport kit installation. When installing side support plates, verify the support plate hook is secured into the top and bottom wall support plates. Figure 19 . Vertical Wall Support Kit DETAILA DETAIL B 1. 5/16" Whiz Nuts and Bolts 2. Wall Support Plate (Top) 3. Flat Support Plates 4. 5/16'-18 x 1-112" Self Drilling Screws. Used to secure double wallduct shell. 5. Side Support Plates 6. Wall Support Plate (Bottom) 7. Wall Plate Support (Middle) - Used for addition support on 26"'36" Duct NOTCH :ìl: :i:::ì.::,,: NOTC 28 1. Double V-band - The V-band is located above vertical support. 2. Vertical Support 3. Duct System 4. Types of Wall Construction: 2" x 4" Wood Studs, 2" x 4" (25) Gauge Studs, Concrete/ Masonry 5. HorizontalSupport Flgure 20 . Vertical Support Detalls 6. Ceiling 7. 5/16" Whiz Nuts and Bolts, Used to secure top plate. 8. 5/16'L1B x 1-112" Self-Drilling Screws A. Vertical Support Spacing, refer to Table I B. Horizontal Support Spacing, refer to Table 7 ) 29 There is no limit on the angle or slope of an offset for gas or liquid fuel burning appliances, but with a solid fuel burning appliance the slope must not be greater than 30 degrees (USA) or 45 degrees (Canada) from vertical. Chimney for combination fuel heating appliances which are capable of burning solid fuel or are convertible to solid fuel are limited to the same 30 degrees (USA) or 45 degrees (Canada) slope even if the current choice of fuel is gas or oil, Figure 21 - Vertical Floor Details for Chlmney Applications 1. Base Cap 2. Ceramic Gasket 3, Floor 4. Vertical Wall Support Kit 5, Chimney/DuctSection 6. Clearance Plates 7. Vented Curb 8. Transitlon Plate 9. Vertical Floor Support Kit 10. Double V-band - Located above wall support kit. 11. Elbow 12. Vertical Floor Support with Threaded Rod 13, Wall A. Vertical Support Spacing, refer to Table I B. Maximum Straight Length = I Feet C. Maximum angle not to exceed when being used with solid fuel chimney applications - 30" USA / 45'Canada 30 Double WallVertical Support (Wood, Steel, Goncrete) The V-band will sit on top of the flat support plates after the wall support kit installation is complete. 1. Verify wall construction and hardware kit. . For wood wall construction, the wall must be constructed of 2" x 4" wooden studs with a maximum spacing of 24" on center and covered with 5/8" gypsum. Use hardware kit DWVESU-HARDWARE-W. Refer to Figure 22 on page 32 for wood/steel installation details. . For steel stud wall construct¡on, the wall must be constructed of 2" x 4" 25 gauge (minimum) with a maximum spacing oÍ 24" on center and covered with 518" gypsum. Use hardware kit DWVESU- HARDWARE-S. Refer to Figure 22 on page 32 for wood/steel installation details, . For concrete/masonry construction, use hardware kit DWVESU-HARDWARE-CM. Refer to Figure 23 on page 33 for concrete/masonry installation details. 2. The wall support plate has specific holes that locate the side plates so that when installed, they will match the outer shell diameter. Measure the shell diameter, then measure from the wall plate center holes to the radius of the opening to locate the first side plate. For example: lf the shell being installed has a 30" outside diameter, measure from the center of the wall plate 15". This will locate the inside of the side support plate to the wall plate. Side support plate mounting holes should be on the outside. 3. Once the first wall $upport plate is located, use the 7/8" holes that are 24" on center from the side plate mounting holes to secure the first support plate. ln some cases, the mounting holes may have to be drilled to align with studs. 4. Follow the instructions above and mount the second wall support plate. Measurement will be 44" Írom the top of the first wall support to the bottom of the second wall support. NOTE: For steel studs, alternate self.drilling screws and toggle bolts when installing side plates into stud locations. 5. lnstall one of the side support plates. Use the notches on the side plates to mount to the wall plates. This will allow for adjustment before hardware installation. Refer to DetailA and B in Figure l9 on page 28. 6. Measure from the center of the wall support plate to locate the first side support plate. Measure 24" from the hardware installed in step 3. Secure wall support plates to the wall. 7. Measure from the center and install the second side plate. 8. Repeat the installation process so that both wall supports and side plates are installed and secure. 9. lnstall the rear flat support plate using nuts and bolts. Mount the shell so the V-band is above the flat support plates. Secure by installing the front flat support plate. The V-band should be sitting on top of the flat plate. A cutout is provided in the flat plate, align the V-band bracket with the cutout so it does not interfere with the top of the plate, 10. Use self-drilling screws to secure the side support left and right plates to the outer duct shell. Use the guide holes to locate the shell center and fill all holes at the center, center left and center right. 31 DETAILA DETAIL C 1. WallSubstrate (Wood, Steel) 2. Hardware for Stud lnstallation - Wood/Steel . Wood - 5/16' x3-112" Lag Bolts and Washers. Steel - 5116' x 1-112" SelÊDrilling Screws and 5/16" x 4" Toggle Bolts 3. WallSupport Plate #1 4. Stud (Wood/Steel) 5. Wall Support Plale#2 6. 5/16" x 4" Toggle Bolts * Third wall support plate used for 26"-36" duct, Flgure 22 - Vertlcal Support (Wood, Steel) DETAIL B 26"-36" Additional Support Shown 7. Side Support Plate #1 8. Side Support Plate#2 9. Rear Flat Support Plate 10. 5/1ô':18 Hardware, secures flat plates to the side plates. 11. Front Flat Support Plate 12. 5116"-18 x 1-112" Self-Drilling Screws A. 44" Spacing Distance B. 24" Centered Spacing Distance L 32 I 3 4 DETAILA DETAIL C 1. Wall Substrate (Concrete) 2. Wall Support Plate #1 3, Hardware from Mounting Kit for Concrete - 5/16" x 2-114" Conuete/Masonry Screws and Washers 4. WallSupport Plate#2 5. Side Support Plate #1 6. Side Support Plate #2 * Third wall support plate used for 26"-36" duct. Flgure 23 . Vertical Support (Concrete) DETAIL B 26"-36" Additional Support Shown 7. Rear Flat Support Plate 8. 5/16'-18 Hardware, securês flat plates to the side plates. 9, Front Flat Support Plate 10. 5/16'-18 x 1-112" Self-Drilling Screws A. 44" Spacing Distance B. 24" Centered Spacing Distance 3 3 3 33 Double Wall Vertical Ceiling Support 1. The vertical ceiling support system is used when a wall support cannot be used or installed. 2. After all-thread has been installed, install Unistrut with provided 112" hardware. lnstallfloor support plates to Unistrut with 3/8" hardware. 3. When installing ducUchimney, make sure that the floor support fastener band and floor support are located under the V-band. Refer to Table I on page 27 for vertical spacing specifications, 4. Secure the floor support fastener band to the outer shell using the 5/16"-18 x 1-112" self-drilling screws. Use the guide holes to locate the shell center. lnstall screw into center, center left and center right. A minimum of 18 screws must be used on each side of the ducVchimney. NOTE: Supports must be rotated so that all-thread is attached directly to the ceiling. DO NOT ATTACH ALL.THREAD FROM ONE UNISTRUT TO ANOTHER. Figure 24 - Vertical Ceiling $upport 1 @ 1. 1/2" Nut 2. 1/2" Washer 3. '112" All-Thread - Supplied by others 4. 812 Unistrut 5. Double WallV-band 6, Double Wall Shell 7. Floor Support Fastener Band L Floor Support 9. 5/16"-18 x 1-112" Self-Drilling Screws 10. 318' Hardware - 18 pieces A. Vertical Support Spacing, refer to Table I on page 27 B. 5" Maximum Distance C. 60" Maximum Distance * Supports must be rotated so that all-thread is attached directly to the ceiling. DO NOT ATTACH ALL- THREAD FROM ONE UNISTRUT TO ANOTHER. 34 Double Wall Vertical Floor Support (Wood, Goncrete, Steel) 1. Vertical floor supports are used when the duct system is passing through a floor opening. Verticalfloor support assemblies consist of two floor support plates and support bands. The support plates are used to span the floor opening, the support bands connect the floor plates to the outer shell of the double wall duct shell, 2. The floor opening is sized per the double wall duct outer shell. Verify the floor opening, refer to Table 10 on page 40 (grease duct) or Table 11 on page 42 (chimney). 3, lf there is an existing opening in the floor or chase, you must verify the opening. lf the opening is larger than the dimension referenced in Table 10 (grease duct)or Table 11 (chimney), you must re-frame the opening or change to a chase support. Refer to Figure 25 on page 36 for chase support details. 4. Chase supports are used when the floor opening is larger than the floor support plates and the floor support plates cannot be secured to the floor. 5. Unistrut is bolted to the floor support plates (chase support). Refer to Figure 25 on page 36 for details. 6. Unistrut is designed to span larger opening in floors when the opening cannot be changed, NOTE: lf there ls an exlstlng openlng ln the floor that exceeds 5" maxlmum clearance, then re- frame the opening or use "Double WallVertical Geiling Support" on page 34. Table I - Substrate Hardware Decklng Mat€rlal Hardware Mlnlmum ïhread P6netrat¡on Mlnlmum Edge Dlstance Wood - Minimum G,42 Zinc Plated Steel Hex Head Lag Screw 318" x 2-112" with 3/8" washer 2"1-112', Concrete - 2500 Minimum PSI Hilti Kwik Bolt 3/8" Diameter TZ Expansion Anchor with 3/8" washer 2-5116"3' Steel Roof Truss Dril-Flex Self-Drilling Screws 1/4"-14 Min. 1/2" Through with 1i4" washer 12 Gauge or 1/8" Thick 3tg', 35 1, Double Wall Shell 2. Double WallV-band 3. 3/8" Hardware 4. Floor Support Fastener Band 5. Substrate Fastener - Supplied by others 6. Substrate 7. 812 Unistrut 8. Floor Support 9. 5/16'118 x 1-112" Self-Drilling Screws (Use minimum 3 screws per opening in the band) Figure 25 - Ghase Floor A. Minimum Thread Penetration, refer to Table 9 on page 35 B. Vertical Support Spacing, refer to Table 8 on page 27 C, Minimum Edge Distance, refer to Table I on page 35 D. S" Maximum Distance E. Open Area Chase F. 60" Maximum Distance 36 Flgure 26 - Floor Support Wood 1. Double Wall Shell 2. Double WallV-band 3. Floor Support 4. Substrate 5. 5/16'-18 x 1-112" Self-Drilling Screws (Use a minimum of 3 screws per opening in the band) 6. 114"-2CI Whiz Nuts and Bolts Concrete 7. Floor Support Fastener Band 8. Substrate Hardware, refer to Table 9 on page 35 A, Minimum Thread Penetration, refer to Table 9 on page 35 B. Minimum Edge Distance, refer to Table 9 on page 35 37 Vertical lnstallation Roof Termination Clearance plates are used to maintain 2" clearance to combustibles for 2R HT Chimney Systems. They may be used with grease ducts (2R, 3R, 3Z) to help center grease duct when going through a floor/ceiling. A high temperature gasket is used to seal the transition plate to the exhaust fan/vent cap. The transition plate is secured to the curb using 114"-20 x 1-112" zinc plated self-drilling screws. The fan is secured to the vented curb using 114"-2t x2" zinc plated self-drilling screws. Figure 27 . Roof Termination lnstallation Datails 1, Ëxhaust Fan 9. 2. High Temperature Gasket 10, 3. Transition Plate - Welded to inner duct/chimney 11. 4. Vented Curb 12. 5. Clearance Plate Mounting Screws - Secures clearance plates to combustible surface. 13. 6, Double Wall DucVChimney 14. 7. Vertical Wall SupportAssembly A. 8. Double V-band B. 2" Clearance Plates Suþstrate - Wood, Concrete or Steel lnner Duct/Chimney Substrate Hardware, refer to Table 9 on page 35. 114.-20 x 1-112" Zinc Plated Self Drilling Screws 114'-20 x2" Zinc Plated Self Drilling Screws Refer to Table l0 on page 40 for grease duct or Table l1 on page 42 for chimney, Edge Distance, refer to Table 9 on page 35. 1 5I ¿', \i:r 38 Vertical Support Floor and Gurb Clearance plates are used to maintain 2" clearance to combustibles for 2R HT Ghimney Systems. They may be used with grease ducts (2R, 3R, 32) to help center grease duct when going through a floor/ceiling. A high temperature gasket is used to seal the transition plate to the exhaust fan/vent cap. The transition plate is secured to the curb using 1/4"-20 x 1-'112" zinc plated self'drilling screws. ïhe fan is secured to the vented curb using 114"-20 x2" zinc plated self-drilling screws. Figure 28 - Floor and Curb Support lnstallation Details @ 5 1. Exhaust Fan 2. Vented Curb - Roof Termination 3. Substrate - Wood, Concrete or Steel 4. Riser Cover 5. Through Curb Support with TPDB 6. Clearance Plates 7. Floor Support Assembly 8. Single V-band - lnner 9. Riser 10. 114'-20 x2" Zinc Plated Self Drilling Screws 11. Through Curb Support with TPDB 12. Double V-band 13. Double Wall Duct/Chimney 14. 114'-20 x 1-112" Zinc Plated Self Drilling Screws 15. Transition Plate - Welded to inner duct/chimney 16. Clearance Plate Mounting Screws - Secures clearance plates to combustible surface. 17. High Temperature Gasket 18. Substrâte Hardware, refer to Table g on page 35. A. Edge Distance, refer to Table 9 on page 35. B. Vertical Support Spacing, refer to Table I on page 27. 10 39 Through Penetration and Fire Stops Through floor fire stop support assemblies are used to support duct sections that penetrate a fire resistant floo(s). The full support ring is installed under the double V-band; the struts are connected to the support ring with supplied 5/16':18 hardware. Once the struts have been connected, they are secured to the floor using appropriate type and size fasteners supplied by others. The fire stop support is designed to support the penetrating duct section and maintain annular distance, see Figure 29 on page 41. When duct systems penetrate a fire resistance rated floor, ceiling and/or a wall, a fire stop kit is used to retain the fire resistance rating on the floor andlor wall. The double wall grease duct (2R, 3R and 32) and the fire stop assemblies detailed below have achieved 2-hour ratings for integrity, insulation and stability. Testing was conducted in accordance with the applicable requirements UL 2221,Tesl of Fire Resistive Grease Duct Enclosure Assemblies. The fire engulfment test conducted per UL222l exposes the firestop system to the same furnace condition, uses the same instrumentation for the evaluation of the firestop on the unexposed side of the furnace, and exposes the firestop to a poshfire test hose stream as in ASTM E814 and UL 1479. The UL 2221lire engulfment test is more severe on the firestop than ASTM E814 or UL 1479.lntertek considers the through penetration firestop system referenced in this manual complies with a 2-hour F and T rating perASTM E814-13a and UL 1479,4th edition, September 25,2014. Table l0 . Opening Size through PenEtrations Grease Duct Duct Mod€l lnn€r Dlamot€r Ouler Dlameter Square/Round Op6ning Min/Max DW.2R 5"9'11', - 12' DW.2R o 10"12" - 13" DW. 2R 7',11"13" - 14" DW.2R I''t2"14'- 15" DW.2R 10"14'16" - 17', DW.2R 12"16"18'. 19', DW- 2R 14 18"20'-21', DW- 2R 16',22'.-23', DW.2R 18'22"24" -25', DW-3R/32 5'11"13', .'.t4" DW-3R/32 6'12"14', - 15' DW-3R/3Z 7"13"1s',. 16' DW. 3R / 32 8"14 16', - 17', DW-3R/32 10"16"18'- 19" DW-3R/32 12',18"20'.21', DW-3Ri32 14',20"22', - 23', DW-3R/32 16'22"24',-25 DW-3R/32 18"24 26', .27', DW-3R/32 20"26"28" -29 DW-3R/32 22"28',30'- 31', DW-3RI32 24',30"32',- 33" DW.32 ¿o 32"34',- 35', DW.32 28 34"36". 37', DW.32 30'JO 38" - 39' DW.32 32"38'40" - 41 DW.32 34',40'42" - 43" DW. 32 36'42"44" .45 40 Annular Distance - Fire Stop Grease ducts are to be installed eccentrically or concentrically within the fire stop system. The annular space between the grease duct and the periphery of the opening shall be a minimum of 1" to a maximum oî 2" for 1 and 2-hour fire rated floor and wall assemblies. Grease duct will be rigidly supported on both sides of the floor and or wall assembly. The F and T rating for the fire stop systems shown below are rated for 2 hours. The fire stop ratings are applicable only when Specified Technologies Series SSS Latex lntumescent (STlTriple S) Sealant is used. Annular distance is measured perpendicular from the outside of the grease duct to the periphery of the opening. Figure 29 - Annular Distance 1, Floor/Ceiling 2. Duct A, Outer Diameter Opening Plus 3" Maximum B. '1" Minimum Distance C. 2" Maximum Distance D. Duct Outer Diameter Annular Distance - 2R Type HT Clearance Chimney clearance plates are used to maintain clearance to combustibles for 2R Type HT listed chimneys. These clearance plates are not a substitute for through penetration and fire stop plates, Chimney clearance plates are designed to center the chimney in the recommend opening and maintain 2" clearance to combustibles, refer to Figure 30. Chimney clearance plates consist of two half plates; the plates are designed so they are inserted into the opening. They are installed on the bottom side of the floor. Frame or cut the opening in the floor, refer to Table 11 on page 42. lnsert the chimney into the opening, and thên insert one half of the clearance plate. Secure the half plate using appropriate hardware for construction per Figure 31 on page 42, lnsert the second half plate and secure. Once both plates are secure, the chimney will be centered in the opening with a 2" clearance to combustibles. 2R ïype HT chimney requires 2" minimum annular distances in an unenclosed installation. WARNING: Clearance (alr space) to combustibles must be free from any type of insulation. Figure 30 - Clearance Plates 1. Hardware 2. Combustible Surface 3. Clearance Plates A. 2" Reduced Clearance B. 2R Shell plus 4-112" C. 2R Shell Outer Diameter Ij j l 41 Table ll - Chimney Clearance Plate Flgure 3l - Chimney Clearance Plates 1, Joist 2. Floor 3. Clearance Plates - Shown lnstalled 4. Clearance Plate Hardware 5. lnside Chimney 6. Clearance Plate 1 7. Clearance Plate 2 A. 2R Shell plus 4-112" B. Opening 2R Shell plus 4". Refer to Table 1l for floor opening details. WARNING: Glearance (air space) to combustibles must be free from any type of ineulation. Chimney Model lnner Diameter Outer Diameter Square/Round Opening Min/Max Square Opening 2R Type HT Only DW - 2R Type HT 5'9',11', - 12"13-1t2" DW - 2R Type HT o 10"12" - 13"14-1tz'* DW - 2R ïype HT 7n 11',13" - 14"15-1t2" DW - 2R Type HT I'12 1 ', - 15',16-112" DW - 2R Type HT 10'14"16" - 17.18-112', DW - 2R Type HT 12"16',18'- 19"20-112', DW - 2R Type HT 14"19"20' - 21',22-112" DW - 2R ïype HT 16"20 22',-23',24-1t2', I 3 4 42 Floor and Ceiling Fire Stop lnstallation 1. Cut an opening in the floor/ceiling that is a minimum of 2" and maximum of 3" larger than the outside diameter of the duct being installed, refer to Table 10 on page 40. 2, The grease duct can be installed eccentrically or concentrically within the opening. The distance from the outside of the grease duct to the periphery of the opening cannot exceed 2". The maximum annular distance allowed is 2", refer to Figure 29 on page 41. 3. Apply a continuous 112" bead of STI Triple S intumescent around the fire plates. The fire plates are designed to fit around the duct and overlap by 1". 4, The fire plates are installed on the bottom side of the floor/ceiling. Push the plates up to the floor/ ceiling so the intumescent seals the plates against the floor/ceiling. Then secure using 1/4"-20 x 1-112" long concrete fasteners where the plates overlap, secure using 1/4"-20 x l" sheet metal screws. 5. Seal the topside using the intumescent seal around the duct and fire plates. Seal the edge of the opening to the fire plates. 6. Fill the cavity using four layers of insulation, make sure that all voids are filled. The insulation is fully compressed ¡nto the opening until it is 314" from the top of the opening. 7. Cover the compressed insulation with intumescent, Continue until the intumescent is level with the top of the opening. The intumescent should overlap on to the floor/ceiling, ensuring there are no gaps between the edges of the opening or the duct outer shell. 8. Wrap one layer of 1" x 12" provided insulation around the base of the duct and enclose with the half enclosure bands. The insulation and bands should be touching the intumescent, do not disturb or compromise the intumescent when installing. The enclosure bands are assembled using 114"-20 x314" hardware. 9. lnstall the vertical fire stop support; ensuring the full support ring is installed under the double V-band. Once in place, the legs are secured to the floor/ceiling using appropriate type and size fasteners. Figure 32 . Floor and Ceiling Fire Stop lnstallation 1. Top Side 2. Duct Section 3, lntumescent Sealant 4. Concrete Screws 5. Fire Plates 6. Fire Plate - Shown secured to substrate 7. lnsulation 8. Half Closure Bands L Double V-band 10, VerticalSupport 11. Half Closure Bands - Shown secured 12. Concrete Anchors A. Floor Opening, refer to Table 10. 43 Wall Fire Stop lnstallation 1. Cut an opening in the wall that is a minimum of 2" and maximum of 3" larger than the outside diameter of the duct being installed, refer to Table 10 on page 40. 2. The grease duct can be installed eccentrically or concentrically within the opening. The distance from the outside of the grease duct to the periphery of the openlng cannot exceed 2". The maximum annular distance allowed is 2", refer to Figure 29 on page 41. 3. Apply a continuous 112" bead of STI Triple S intumescent around the fire plates. The fire plates are designed io fit around the duct and overlap by 1". 4. The fire plates are installed on the backside of the wall, Push the plates up to the wall so the intumescent seals the plates against the wall. Then secure using 1/4"-20 x 1-112" long concrete fasteners where the plates overlap, secure using 1/4"-20 x l" sheet metalscrews. 5. Apply a 3/4" covering of intumescent sealant to the inside of the fire plates installed on backside of the wall. The sealant should be smooth and without any gaps on the edges of the opening or outside of duct. 6. Fill the cavity using the insulation provided, ensuring that all voids are filled. The insulation is fully compressed into the opening until it is 314" from the edge of the opening in ihe wall. 7. Cover the compressed insulation with intumescent. Continue until the intumescent is flush with the edge of the wall opening. The intumescent should overlap on to the wall, ensuring there are no gaps between the edges of the opening or the duct outer shell. B. lnstall the fire plates on the front side of the wall, Push the plates up to the wall so the intumescent seals the plates against the wall. Then secure using 1/4"-20 x 1-112" long concrete fasteners where the plates overlap secure using 1/4"-20 x 1" sheet metalscrews. 9. Wrap one layer of 1" x 12" provided insulation around the base of the duct and enclose with the half enclosure bands. The insulation and bands should be touching the intumescent. The enclosure bands are assembled using 114"-20 x 1" hardware. This is done on the front and back of the wall, 10. Horizontal supports are used to support the duct on either side of the wall. Refer to Figure 18 on page 26 for details. Flgure 33 'Wall Flre Stop lnstallatlon 1. Fire Plates 2. Wall 3. lnsulation 4. Duct Section 5. lntumescent 6. Concrete Screws 7. Half Closure Bands 8. Horizontal Support 9. 114'-20Hardware 44 Grease Duct Assembly Adjustable duct and standard ducts are used to terminate at the transition plate. The duct section is fully welded to the transition plate at the factory. Figure 34 - Grease Duct lnstallation Guide Details View I 9i' E 11 6 I n B 1, Exhaust Fan 2. Vented Curb 3. Roof 4. Adjustable Duct 5. Double V-band 6. Standard Duct Length 7. lnsulated Access Door Cover/Tee - Provided when there is a change in direction. 8. 112" Threaded Rod - Minimum size L DuctSensor 10. Exhaust Hood 11. Riser Cover 12. 45 Degree Elbow 13, First Vertical Support - Located at joint #1, aÍler a change in direction. lnstalled under the double V-band. 14. Second Vertical Support - lnstallêd under the double V-band. A. Horizontal Support Spacing, refer to Table 7 on page 25 B. Vertical Support Spacing, refer to Table I on page27 45 Adjustable duct and standard ducts are used to terminate at the transition plate. The duct section is fully welded to the transition plate at the factory. Figure 35 - Greaso Duct lnstallation Guide Details View 2 1. Exhaust Fan 2, Vented Gurb 3. Roof 4. Adjustable Duct 5. Double V-band 6. Standard Duct Length 7. lnsulated Access Door Cover/Tee - Provided when there is a change in direction, 8. Riser Cover 9. Exhaust Hood 10. First Vertical Support - Located at joint #1, after a change in direction. lnstalled under the double V-band. 11. Second Vertical Support - lnstalled under the double V-band. A. Horizontal Support Spacing, refer to Table 7 on page 25 B. Hood Width @*l 46 Adjustable duct and standard ducts are used to terminate at the transition plate. The duct section is fully welded to the transition plate at the factory, Figure 36 - Grsase Duct lnstallation Guide Details View 3 0',9., 10 2 3 4 f) ffi:r p s!99çç9 e 9l@ I I I I lelreeçe e dË@ tfTlT9llrF þ ç ç99çq9 tb'.¡'...¡¡@ I I "_Jló ò ¿¿¿¿ó¡ól þ 9 9çr99{çlls-J¡¡¡¡B 1. Exhaust Fan 2. Adjustable Section - Terminates at transition plate. 3. Vertical Support - lnstalled under V-band. 4. Standard Duct Length 5. Exhaust Hood 6. Duct Sensor 7. Riser Cover 8. Double V-band 9. Roof 10. Vented Curb 47 Chimney Assembly Figure 37 - Chimney lnstallation Guide Details View I ? 1. Vent Cap 2. Top Riser Cover and V-band 3, Vented Curb 4. Chimney Shell 5. Wall 6. VerticalWallSupport 7. Appliance 8. Top Riser Connection 9. Clearance Plate 10. Cap 11. Airshaft 12. Flange Ring 13. End Cap 14. Single V-band 15. Transition Plate 16. Substrate Surface 17. Connection to Appliance - May be weldedi bolted or fiefd installed A. Roof support assembly without support - Maximum Distance is B' B. Vertical Support Spacing, refer to Table I on page 27 48 There is no limit on the angle or slope of an offset for gas or liquid fuel burning appliances, but with a solid fuel burning appliance the slope must not be greater than 30 degrees (USA) or 45 degrees (Canada)from vertical, even if a fan is providing ventilation to the system. Chimney for combination fuel heating appliances which are capable of burning solid fuel or are convertible to solid fuel are limited to the same 30 degrees (US) or 45 degrees (Canada) slope even if the current choice of fuel is gas or oil. Figure 38 - Chimney Installation Guide Details View 2 VERTICAL FLOOR SUPPORT, BASE MOUNT CAP. 2" CLEARANCE PLATË, For Solid Fuel Appliances 1. Vertical Support Plate 2, Vertical Support Ring 3. Substrate 4. 5/16'L18 x 1-112" Self Drilling Screws 5. 114"-20 Whiz Nuts and Bolts 6. Base Cap 7. Ceramic Gasket 8. Vented Curb 9. Clearance Plate 1 10. VerticalSupport 11. Clearance Plate 2 12. Transition Plate 13. lnside Shell 14. Chimney Shell 15. Clearance Plate Hardware 16. Vertical Floor Support with Threaded Rod A. Floor Opening, refer to Table ll on page 42 B. Maximum angle not to exceed when being used with solid fuel chimney applications - 30" USA (45"Canada) 49 Flgure 39. Ghlmney lnstallatlon Gulde Dstalls Vlew 3 1 2 4 3 3 þ 7 1, Base Cap 2, 2" Clearance Plates lnstalled 3. Combustible Surface 4, Support Fastener Band 5. Shell 6. Double V-band 7. VerticalSupport 8. HorizontalSupport 9. 112" Threaded Rod (Minimum) A, Vertical Support Spacing, refer to Table I on page27 B. Horizontal Support Spacing, refer to Table 7 on page 25 50 Methods Used to Test Duct After Assembly NOTE: The mentioned leakage tests are not specific to the listing(s) requirements of the system being tested. Local codee and regulations should be consulted before final inspection. ln the absence of local codes and regulatlons, refer to thê latest edition of the lnternational Meehanical Gode (lMC) Chapter 5, Exhaust Systems for inspection and testlng requirements. Method I - Light Test per IMC 506.3.2.5 Prior to the concealment of any portion of a duct system, a leakage test shall be performed. Ducts shall be considered to be concealed where installed in shafis or covered by coatings or wraps that prevent the ductwork from being visually inspected on all sides. The permit holder shall be responsible to provide the necessary equipment and perform the duct leakage test. A light test shall be performed to determine that all welded and brazed joints are liquid-tight. A light test shall be performed by passing a lamp having a power rating of not less than 100 watts through the entire section of ductwork to be tested. The lamp shall be open so as to emit light equally in all directions perpendicular to the duct walls. A test shall be performed for entire duct system, including the hood-to-duct connection. The ductwork shall be permitted to be tested in sections, provided that every joint is tested, For listed factory-built grease ducts, this test shall be limited to duct joints assembled in the field and shall exclude factory welds. Method2-SmokeTest NOTE: Materials or chemicals used for smoke testing should not be corrosive to stainless steel, Smoke bombs containlng chlorlne or chlorlnated chemlcals shall not be used. Gonsult the factory if there are any questions regarding compatibility of smoke bombs and duct. After the ductwork has been installed allow the listed sealant to cure for a minimum of 24 hours, Smoke bombs are lit and placed at the bottom of the duct system, natural upwards drafts will pull the smoke to the top of the duct system. Various length duct runs may require multiple smoke bombs. Once the smoke has reached the top of the duct run, cap the duct securely. lnspect alljoints for leakage. Method 3 - Pressure Testing per SMAGNA's HVAC Air Duct Leakage Testing and balancing shall be performed prior to the pressure duct leakage test. A duct pressure test shall be performed during initial installation by the permit holder or its testing agency using the appropriate local code testing procedure. This test must be performed as a rough inspection prior to being covered, concealed, insulated, or wrapped before final installation to the exhaust fan, kitchen exhaust hood, or other equipment. ln the absence of any local code testing procedures, use SMACNA's HVAC Air Duct Leakage Test Manualfor inspection and testing guidelines. lf the duct system is modified or altered, the entire system will require re-testing. 51 GENERAL DUCT WEIGHTS The average weight of the duct, per foot of length, can be calculated using the following formulas below. Duct design should provide adequate support to ensure duct components are not overloaded. Weight - DW-2R The following formula can be used to approximate the weight of total length of DW-2R double wall duct. lnner Shell + Outer Shell + lnsulation or (,0327*L*D) + [,0218.L.(D+4) + [.0364.L.(D+2)]. Weight - DW-3R The following formula can be used to approximate the weight of total lengths of DW-3R double wall duct. lnner shell + outer shell + lnsulation or (.0327*L*D) + [.0218*L*(D+6)] + [.0436.L.(D+3)]. Weight - DW-32 The following formula can be used to approximate the welght of total lengths of DW-32 double wall duct. lnner shell + outer shell+ lnsulation or (.0327*L*D)+ [.0218.L.(D+6)]+ [.0491-L.(D+3)]. Weight - Example The "D" value in the formulas above represents the inner duct diameter in inches. The "L" value in the formulas above represents the total length in inches. Duct system: DW-32, 12" inner duct, 100 FT long. Using the DV\ÀSZ formula above, (.0327.1200.12) + (.0218.1200"'18) + (.0491.1200*15) = 1825|bs. CLEANING & MAINTENANCE RECORD Date Service Performed As a result of our dedication to constant improvements and quality, the MANUFACTURER reserves the right to update specifications without notice. Please refer to MANUFACTURER'S website for up to date documentation. Scan QR Code for Online Manual 52