HomeMy WebLinkAboutInstallation & Maintenance ManualADlvision of TulmQ Distributors, LLC.
Pqint Sprsy Booths
Side Downdraft
lnstallation & Maintenance Manual
Tuxedo Distributors, LLC.
1905 N. Main, Suite C.
Cleburne, TX. 76033
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877-558-9337
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
1.
2.
iDEAL Paint Spray Booth (PSB-SDD26ASY-AI
INTRODUCTION
1.1 lntroduction..........
1.2 Receiving, Unpacking, and Reporting Missing ltems
SAFETY
2.1 Safety Alert Symbol and Signal Words
2.LJ Assembly Hazards......
2.1.2 Operational Hazards..
2.1.3 MaintenanceHazards
2.L4 Fire Hazard
2.2 NFPA 33
COMPONENT DESCRIPTION
3.1 Compliance to Applicable Codes........
3.2 Material Specifications...........
3.3 General Description ...............
3.3.1 Paint Area.
3.3.2 Exhaust Fan and Chambers.
3.3.3 ProductDoors........
3.3.4 Door Latch
3.3.5 Door Limit Switch.......
3.3.6 Air Make Up Unit (Optional)
3.3.7 lntake Plenum / Canopy (Optional).
3.4 Exhaust Filter Manometer
3.5 Air Solenoid Valve
3.6 Control Panel.......
INSTALLATION
4.1 Genera1.............-..,
4.2 Preliminary ..........
4.3 Planning Ahead....
4.4 Basic Booth Assembly..
4.5 Light Fixtures.....
4.5 Manometer....,......
4.7 Exhaust Filter lnstallation
4.8 lntake Filter lnstallation.........
4.9 Motor lnstallation
4.9.L Mounting.,
4.9.2 lnstall Sheaves and Fan Belts......
4.9.3 Electrica 1...
4.LO Tube Axial Fan............
4.tL
4.12
4.13
4.!4
4.!5
4.16
4.r7
4.r8
4
4
..5
. 5-6
.. 6-7
3.
4.
7
8
8
8
8
8
8
9
9
9
9
9
9
9
9
9
(Optional) Exhaust Duct Kit & I nstallation..............
Product Doors........
Access Door Limit Switch lnstallation
Access Door Latch lnstallation
Product Door Limit Switch& Latch lnstallation........
Limit Switch Wiring....
Air Solenoid Wiring....
Checklist....
10
10
10
LO-L7
18-19
20-22
23
23
23
23
23
24
25
25
26-29
28
28
39
30-31
30-31
32
2
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
5. MAINTENANCE
5.L Maintenance lnterval Cart
5.2 Dai|y..........
5.2.L lnspect Filters
5.2.2 FilterMaintenance
5.2.3 Determine Filter Condition .........
5.3 Every Two Months................
5.3.1 Lubricate Door Latches .............
5.4 Every Six Months
5.4.1 Check Fan Belts
5.5 Every Year...........
5.5.1 lnspectMotor.......
5.5.2 lnspect Fan Wheel
5.5.3 lnspect And Clean Air Solenoid Valve....
6. WARRANTY
6.1 Returning ltems For Credit..
6.2 Back Charges For Material And Labor ..
33-34
33
33
33
33
34
34
34
34
34
34
34
34
35
35
Please read and understand this man ual before u sine vour booth.
Thqnk you Ior your |DEAL Paint Sproy Booth purchclse!!
3
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
t. INTRODUCTION
l.l INTRODUCTION
This manual explains the assembly and routine rnaintenance of iDEAL Paint Spray Booths.lt is essential tofollow all of the
safety instructions, along with keeping this manual with your Paint Spray Booth at all times.
The |DEAL Paint Spray Booths consist of four major components, depending on the model
r Paint Booth
o Product Doors
r Exhaust Fan(s) and Chimney Stacks
r ln some cases, an Air Make-Up Unit (AMU)
A brief description is provided for these and other related items.
The text contained in this manual is for current production models. Some instructions and maintenance procedures may
not apply to your specific unit, Equipment modifications from original design and specifications are strictly prohibited.
Modifications may compromise safe operation of the booth, subjecting users to serious injury or death and may void
any remaining warranty. This Operator's Manual does not replace, nor does its release the operator from observing all
safety oroperating limitations as well as any applicable federal, state, provincial or local regulations,
1.2 RECEtvtNG, UNPACKTNG, AND REpORTtNG M|SSING TTEMS
Tuxedo Distributors (iDEAL) will do everything possible to ensure you receive your equipment on time, free from
damage and with all required parts. Per company policy, two independent checks are performed to verify each item
against the packing list. However, since we are shipping by common carrier, the following procedures must be followed
When receiving and unloading equipment check for damage. Note on Bill of Lading "FREIGHT DAMAGE."
Notify the Tuxedo Distributors customer service department immediately (on day of delivery) of any damage
Unpack all items and verify against packing list within ten (10) days of receipt, Notify Tuxedo Distributors customer
service department of missing items and discrepancies immediately (within 10 days at the latest).
lf there are any missing items from your shipment, they will be shipped as follows:
Items that can be shipped UPS usually take from one to three days to receive, depending on distance. ltems too large for
UPS will ship via common freight. This shipping method typically takes from one to five days to reachthe destination.
Tuxedo Distributors will not pay for overnight freight on missing items. lf overnight freight is necessary, the buyer shall
be accountable for overnight freight costs.
lf Tuxedo Distributors determines that the reported shortage was checked off in our records, replacement parts will be
shipped AND invoiced accordingly,
During the warranty period, Tuxedo Distributors will have the option to repair or replace, free of charge, any parts that
Tuxedo Distributors has verified to be defective in materials or workmanship. lf inspection of the equipment does not
disclose any defect in workmanship of material, repaired or replacement parts will be offered at a reasonable price,
which will include the costs of labor, materials and transportation.
4
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
2. SAFETY
2.1 SAFETY ALERT SYMBOL AND SIGNAL WORDS
Before assembling, operating or servicing the spray booth, you must read, understand and follow the
instructionsand safety warnings in this manual. Your spray booth may not be equipped with some of the optional
equipment described in this manual.
NEVER ALLOW ANYONE TO OPERATE THIS EQUIPMENT WITHOUT PROPER TRAINING!
The safety information in this manual is denoted by the safety alert symbol:
The level of risk is indicated by the following information:
A c*urloN
GAUTION - lndicates a hazardous situation, which, if not
avoided, could result in minor or moderate iniury.
NOTICE
NOTICE - lndicates a situation that could result in damage
to the equipment or other property.
z.L.t Assembly Hazards
DANGER - lndicates a hazardous situation, which, if not
WILL re$ult in death or seriousavoid u
A DANGER
WARNING - Indicates a hazardous situation, which, if not
could result in death or serious iavoid
Prevent serious injury or death.
Overriding a safety system may result in unsafe
equipment, which may result in serious iniury or death.
devices.Do not override sa
Blade hazard. Keep hands elear of rotating parts.
rocedure before servicFollow locltout
5
iDEAL Paint Spray Booth (PSB-SDD26ASY-AI
2.1.2 Operational Hazards
Prevent serious injury or death.
Use adequate lifting devices to raiseo move and install
booth components.
Prevent serious injury or death.
Electrical installations must be performed by qualified
electricians.
lnstallation must conform to all national, local, and
provincial codes and standards.
Prevent serious injury or death.
Do not operate machine with guards and/or covers open
or removed.
Prevent serious injury or death.
Only trained and qualified personnel may operate booth.
Prevent serious injury or death.
Never operate spray booth while under the influence of
alcohol or while feeli
Prevent serious injury or death.
Always wear personal protectlve equipment {PPE}
appropriate for job.
Read Material Safety Data Sheet for products used in
spray booth.
6
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
2.L.3 MaintenanceHazards
Only a qualified electrician may open electrical sontrol
cabinet.
Disconnect and lockout / tagout all power sources before
Shock hazard.
irin or cleanin boothustin
Frevent serious injury or death.
Disconnect and locltout / tagout all power sources before
ustin booth.I irin or cleanin
Prevent serious injury or death.
Service, maintenance and adjustments must be
trained and lified nnel.
Burn hazard. Do not touch hot parts.
Allow to cool before servic
Prevent serious injury or death.
Always wear personal protective equipment {PPE}
appropriate for job.
Read Material Safety Data Sheet for products used in
booth.
7
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
2.1.4 Fire Hazard
No smoking or open flame in or near spray booth. Local fire codes prohibit smoking in the vicinity of spray
painting operations.
DO NOT STORE FLAMMABLE UqUIDS ADJACENTTO OR INSIDE SPRAY BOOTH. READ Att PRODUCT tABEtS AND
INSTRUCTIONS. DO NOT USE ANY ELECTRIC POWERED AIRLESS SPRAY RIGS, PRESSURE WASHERS OR SIMILAR
EQUIPMENT WHEN APPLYING A TOWFLASH POINT SOTVENT OR PEEI COATING. RUN SPRAY BOOTH EXHAUST FAN TO
PURGE DANGEROUS VAPORS THAT COULD IGNITE OREXPLODE WHTLE CLEANING OR PERFORMING MAINTENANCE
INSIDE SPRAY BOOTH.
AN APPROVED FIRE PROTECTION SYSTEM MUST BE INSTALLED ON YOUR SPRAY BOOTH
TO COMPLY WITH NFPA 33, SECTION 9. PORTABTE FIIE EXTINGUISHERS MUST BE
LOCATED IN OR AROUND YOUR PAINT MIX ROOM PER NFPA 10.
2.2 NFPA 33-2011
The NFPA 33-2077, Standard for Spray Application Using Flammable or Combustible Materials, Copyright @ 2010,
National Fire Protection Association can be freely accessed & viewed on line at:
http://www.nfpa.org/codes-and-standards/document-information-pages?mode=code&code=33
3. COMPONENT DESCRIPTION
3.l COMPLIANCE TO APPLICABLE CODES
This Spray Booth is designed to be in accordance with the National Fire Protection Association standard NFPA 33
"Spray Application Using Flammable Combustible Materials. The NFPA Standard Safety Code for"the Design, Construction
and Ventilation of Spray Finishing Operations." This spray booth meets or exceeds the requirements of the Occupational
Safety and Health Administration (OSHA).
3.2 MATERIAL SPECI FICATIONS
The spray booth panels, filter racks and product doors are constructed of 18- gauge steel, conforming to ASTM
A527 "Lock Forming Quality". All structural steel conforms to ASTM 436.
3.3 GENERAL DESCRIPTION
The spray booth consists of four major components: paint area, exhaust fan and chamber, product doors and, insome
cases, an air make-up unit. A brief description is provided for these and other related items.
3.3.1 Paint Area
The paint area is the actual "booth" part of the spray booth. Parts are placed in this area, through product doors, if so
equipped, to be painted. Air flows from the intake filters of the booth to the exhaust filters. The booth is constructed of
18-gauge galvanized sheet metal panels which are bolted together. The booth exhaust is routed through the exhaust
chamber at the side or end of the booth. The exhaust fan(s) then routes the exhaust out through the exhaust duct(s) and
discharges it at a point above the roof height of the building.
8
Explosion and lire hazard.
No smoking or open flame within 50 feet of spray booth.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
3.1.2 Exhaust Fan And Chambers
The booth exhaust chamber(s) is/are located as shown in the mechanical drawing package included with this manual.
Exhaust gases are pumped through the exhaust duct by an electrically powered fan. The fan is made of spark resistant
material and the motor is located out of the air stream. The exhaust chamber(s) operate(s) under a negative pressure to
induce the required airflow through the exhaust filters.
3.3.3 Product Doors
The product doors can be filtered or solid and may be eitherTri-Fold or Bi-Fold Doors. Some industrial spray booths have
an open front in lieu of product doors.
3.3.4 Door Latch
Door latches secure doors in closed position and hold contact against rubber seal. Latches are pressure relief latches
that allow doors to open in case of explosion. This feature also allows for ease of booth operator egress from spray
booth by applying moderate pressure to the door from inside booth.
3.3.5 Door Limit Switch
The micro switch to indicate when a door is open on the booth. lf a door is in the open position, micro switch contact is
opened which breaks the circuit for the paint air solenoid.
3.3.6 Air Make Up Unit (Optional)
The air make up unit (AMU)supplies filtered, heated atmospheric air. This unit may be heated by naturalgas,
LP gas, steam coils or hot water coils. The temperature of the AMU discharge air is controlled by a thermostat.
The airflow capacity of the fan and motor are matched to the airflow capacity of the spray booth exhaust fans.
Some air makeup units also have the capabilityto provide a paint cure cycle. This cycle, employed afterthe
paintspraying operations are complete, typically involves supplying air that is heated to the paint area of the booth
todecrease paint cure times.
3.3.7 lntake Plenum / Canopy (Optional)
The box-like structure through which (heated) air is brought into the spray booth and typically used in conjunction with
theAirMakeUpUnit, Maybeverticalandlocatedatoneendofthebooth,orhorizontal usingpartoralloftheceiling
inside the booth.
3.4 EXHAUST FILTER MANOMETER
Manometer is used to measure pressure drop across exhaust filters to indicate the condition of the filters
3.5 AIR SOLENOID VALVE
The function of this valve is to interrupt supply of compressed air to painting equipment under certain conditions.
This is done to prevent painting from occurring when booth is not operating as designed or if any booth doors are open.
Air solenoid valve is electrically interlocked with booth intake and exhaust fans. lf limit switches are purchased or
included, it is also interlocked with product doors and personnel doors. lf a fan is not operating properly, or if a door is
open for longer than a few seconds, air solenoid valve will shut off flow of pressurized air to spray gun. Unit should be
installed downstream of any regulators and filters and upstream of painting equipment. lt should be located near fitting
to which painting equipment connects in order to insure rapid loss of supply pressure.
3.6 CONTROL PANEL
Paint spray booth may be equipped with an optional electrical control panel, Please refer to electrical control drawings
for electrical schematic located inside the Control Panel. Also shown on this drawing is the wiring required for
installation. No spare parts are provided with Control Panel. The Control Panel and its associated wiring should be
installed by a licensed electrician. The cabinet that houses controls is NEMA 1 and is not suitable for installation in a
SS o
9
jurisdiction for definition of this area for paint spray booth
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4. INSTALLATION
4.l GENERAL
This manual is a guide for installing a variety of different spray booths and configurations. The assembly drawings
enclosed are specific for the booth you have purchased. The drawings include exploded isometric drawings showing the
relationship of each panel or part to the next one. A BOM / Packing List of all components is provided and must be used
in addition to the drawing to identify all components.
NOTE: All DAMAGES MUST be reported within 24 hours of receipt and a freight claim filed with the carrier
4.2 PRELIMINARY
iDEAL booths are manufactured in accordance with NFPA 33, UFC 45 and NEC 516. However, local codes and regulations
may apply to the installation and use of this product. All permits and approvals must be obtained prior to installation
and use ofthe spray booth.
L. Uncrate and inventory allspray booth componentsto ensure allof the parts are accounted for. Each
component is numbered on the exploded view.
2. The floor surface of the booth must be non-combustible material of such character as to facilitate the
safecleaning and removal of residues. The floor surface must be flat and level.
3. Mark the dimensional outline of booth on floor.
4. Follow the step-by-step instructions provided.
4.3 PLANNING AHEAD
1. Clearances between other work areas and combustible storage areas must be held as follows:
. 3 ft. minimum clearance at all sides and sealed entry ways (i.e., doorways).
. 3 ft. minimum clearance at all non-sealed entry ways - (i.e. the open face of spray booth or a
silhouette openings).
. l-0 ft. minimum clearance must be held between the exhaust stack of the booth and the intake of
another apparatus. NFPA 33-20LL dictates a minimum discharge clearance of 3 ft. from the nearest
combustible material; however, stack height requirements vary with individual states and can be up
to l-% times the building's roof height from grade.
. 10 ft. minimum clearance must be held between the intake of this booth and the exhaust of any
other apparatus.
2. Permits are not included. lt is the responsibility of the end user to acquire all permits to install a booth.
3. A FIRE SUPRESS|ON SYSTEM lS NOT INCLUDED WITH THE BOOTH BUT lT lS TYPICALLY REQUIRED. Generaliy
this is supplied and installed by a licensed local installer.
4. Electrical installation should be performed by a licensed electrician familiar with national, local electrical
codesand regulations in your location.
4.4 BASIC BOOTH ASSEMBLY
When assembling booth, leave bolts fineer tieht until each section is assembled. All panel flanges should face outward.
lnstall bolts from inside, so nut is outside of booth. Use a drift pin to align panel holes when two or more panels are
difficult to align by hand, Lay out booth footprint on floor using chalk lines to be sure booth will fit the area properly, so
that exhaust duct(s) will penetrate roof where desired and any associated items will work and fit with the booth.
10
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
HOTICE
Frevent equ ipment damage.
Spray booth roof will not support a person. Do not
attempt to stand or walk on spfay booth roof.
NOTE: Refer to explod view drawinss included with vour sprav for installation details.
Prevent serious injury or death.
Most booth components weigh 50-500 lbs.
Use adequate lifting devices to raise, move and install
booth
Basic lnstallation - First Section:
t. Determine where booth will be constructed (determine where exhaust stacks will exit through the roof) and
where man door(s)will be placed.
2. Use chalk lines to place booth layout on the floor.
3. Starting with rear or front wall panels at either rear corner, bolt one corner panel & one rear wall corner panel
together on chalk lines.
4. Bolt opposite rear or front sidewall panel to rear wall panel on chalk lines.
5. Bolt all rear or front wall panels in place along with their wall panels.
6. lnstall the hip support angles (if applies) on the right and left frontal back wall panels.
7. Following exploded view drawings, continue assembling wall panels to each other and to the wall panel beam
supports (T-Bars) for the first section of booth.
8. lnstall the ceiling blank cross support panel between the two wall panel beam hip beams.
9. lnstall the two hip panels (be sure intake air flat tab is at top of panel).
10. Verify walls are plumb and section is square and on floor layout marks.
11. lnstall filter grid spacer panels.
L2. Squareandlevelall panelsshimmingfromthebottomofthepanels.Besurealljointsareplumbandcorners
square. Tighten all bolts and nuts as panels are squared and leveled.
1.3. Anchor panels to floor.
L4. Note: lf using intake plenum/canopy box, install intake box back panel on top of back wall panel bolting the two
side panels to the back panel.lnstall three roof panels on top of the intake plenum/canopy boxback and wall
panels.
(See Assembly Detailed Diagrams for details)
IT
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
T-Bar Assembly Detail
KTO tr]
KTO4L
KT.O2R
KTO1R
KTO1 L
KTO2L
Basic lnstallation - Second Section:
1. Bolt exhaust filter grid side spacer assemblies and the exhaust grid header panel in the bottom of wall panel
beam supports for the first and second sections of the booth. Repeat on opposite side of the booth.
2. lnstall the ceiling blank cross support panel between the two wall panel beam hip beams.
3. Bolt the next two panels on top of the exhaust grid header panel. Repeat on opposite side of the booth.
4. lnstall the two hip panels (be sure intake air flat tab is at top of panel).
5. Verify walls are plumb and section is square and on floor layout marks.
6. lnstall filter grid spacer panels.
7 . Square and level all panels shim m ing from the bottom of the panels. Be sure a ll joints a re plumb a nd corners
square. Tighten all bolts and nuts as panels are squared and leveled.
8. Anchor panels to floor,
9. Note: lf using intake plenum/canopy box, install intake box side panels on top of hip panels, bolting it to the hip
lnstall the roof panels on top of the intake plenum/canopy box wall panels.
Basic Installation - Third Section:
t. Bolt exhaust filter grid side spacer assemblies and the exhaust grid header panel in the bottom of wall panel
beam support for the second section of the booth. Repeat on opposite side of the booth.
2. lnstall the hip support angles on the right and left frontal front wall panels.
3. Bolt the front wall panel at either front corner to one of the side wall panels together and attach these two
panels to the exhaust filter grid side spacer assembly in step 1. Repeat on opposite side.
4. Bolt the next two panels on top of the exhaust grid header panel. Repeat on opposite side of the booth.
5. lnstall the two hip panels (be sure intake air flat tab is at top of panel).
6. Verify walls are plumb and section is square and on floor layout marks.
7. lnstall product door side door jambs and cross jamb between the two frontal panels.
8. Place header panel on top of cross door jamb and bolt together.
9. Check product door frame for square and level. Square and level all panels shimming from the bottom of the
panels. Be sure all joints are plumb and corners square. Tighten all bolts and nuts as panels are squared and
leveled.
10. lnstall filter grid spacer panels.
11. Note: lf using intake plenum/canopy box, install intake box side panels on top of hip panels, bolting it to the hip
lnstall front panel on top of header panel on top of cross door jamb back wall panel bolting the two side panels
to the front panelon top of header pane panel. lnstallthe roof panels on top of the intake plenum/canopy box
wall panels.
t2
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
lntake Filter Grid lnstallation (NOTE: 2" side of angle goes up and smaller angle sticks out horizontally)
Small 'Ends' Filter Grid Sections
L. Screw two 40" angles (KC02) to the 80" side of the small intake filter opening using #8 drill screws.
Repeat on opposite side of small intake filter opening.
2. Screw one 99-If 2" angle (KC01) to the 100" side of the small intake filter opening using #8 drill screws.
Repeat on opposite side of small intake filter opening.
3. Screw three sets oftwo 99-I/2" (KC01) angles together back to back.
4. Place these sets across the small intake filter opening on 20" centers and screw in place.
5. Screw four sets of two 19-1'/2" (KC03) angles together back to back.
6. Place these sets across the 20" opening formed by the sets of 99-7/2" angles on 50" centers and screw
in place. This forms 2O"x5O" rectangles for intake filters.
7. Repeat above in second small opening, after Large Filter Grid is installed.
KP19
13
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
lntake Filter Grid ln llation - Continued (NOTE: 2" side of angle goes up and smaller angle sticks out horizontally)
Large 'Center' Filter Grid Section
L. Screw one 99-t/2" angle (KC01) to the l-00" side of the intake filter open ing using #8 d rill screws. Repeat
on opposite side.
2. Screw one 99-I/2"angle (KC01) to the other 100" side of the intake filter opening using #8 drill screws.
Repeat on opposite side of small intake filter opening.
3. Screw four sets oftwo 99-I/2" angles (KC01) together back to back.
4. Place these sets across the small intake filter openin g on 20" centers and screw in place.
5. Screw five sets of two t9-1,/2" angles (KC03) together back to back.
6. Place these sets across the 20" opening formed by the sets of 99-Lf2" angles on 50" centers and screw
in place. This forms 2O"x5O" rectangles for intake filters.
KP19
74
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
Exhaust Filter d(sl lnstallation:
Small 'End' Filter Grid Sections
L. Using #8 drill screws screw a 40" angle (KC02)to the top of the opening.
2. Screw a !9-3f 4" angle (KC03) to both ends of the opening.
3. Screw a 40" angle (KC02) between the two side angles at the bottom of the opening.
4. Place a 2"xL9-3f "flat strip (KCO4) vertically in the center of the opening and screw in place from the
backside of the frame.
5. Place a 2"x4O" flat strip (KCO6) horizontally in the center of the opening and screw in place from the
backside of the frame.
6. Cut a piece of the roll blanket filter to fit opening and push in place.
BOOTH INSIDE
BOOTH OUTSIDE
[arge 'Center' Filter Grid Section
t. Using #8 drill screws screw a Loo" (Kc01) angle to the top of the opening.
2. Screw aL9-3f4" angle (KC03) to both ends ofthe opening'
3. Screw a l-00" angle (KC01) between the two side angles at the bottom of the opening.
4. Place 4 each 2"x19-3f 4" flat strips (KC04) vertically on 20" centers in the opening and screw in place
from the backside of the frame.
5. Place a 2"1IOO" flat strip (KC05) horizontally in the center of the opening and screw in place from the
backside of the frame.
6. Cut a piece of the roll blanket filter to fit opening and push in place.
BOOTH INSIDE
15
BOOTH OUTSIDE
Exhaust Boxes
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
1. Attach panel (KP33) to exhaust grid side spacer (KP30L).
2. Attach panel (KP33) to exhaust grid side spacer (KP30R) at other end of exhaust grids.
3. Screw flat panel (KP36) over the exhaust grid side spacers (KP32R) and (KP29R) covering the opening.
Repeat on opening at other end of exhaust grids.
4. Place joint splicer (KP37) on inside corner of exhaust box side cover (KP34) with half of it sticking out to
be joined later with exhaust box side cover (KP35).
5. Place joint splicer (KP37) on inside corner of exhaust box side cover (KP35) with half of it sticking out to
be joined later with exhaust box side cover (KP34).
6. Place the (KP34) panel with the joint splicer against the (KP2SR) panel and the (KP33) panel. Screw it
flush to these panels.
7. Set the exhaust stack support frame on the floor at the end of the (KP34) where the joint splicer is.
8. Place the (KP35) panel against the (KP31) panel and the (KP37) joint splicer. Screw this panel to these
two panels leaving the exhaust stack support inside of the (KP35) panel.
9. Place the second (KP34) panel against the (KP28L, KP33 and the KP37) joint splicer. Screw this panel to
the three panels.
10. The hole for the exhaust stack will be field located and cut later.
l-1. Anchor the bottom tabs of panels (KP34) and (KP35) to the floor using Lf 4"xI" drive anchors.
1-2. Repeat above on opposite side of booth.
KP28R
KP33
FIELD NOTCH CUT REQUIRED
FOR T-BAR FLANGES
r---"$$KP29R
I
I
t
I
I
I
t
I
I
I
I
KP31
KP28L
KP37
KP3OL
1.6
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
Exhaust Chimnev Stack Assemblv
L. Screw panel 12x30x48 panel (KF03-001)to 12x30x48 with l Tab Down flange (KF03-002)'
2. Screw panel 12x30x24to the other panel 12x30x24 (KF03-003).
3. Place panel t2x3Ox24 on top of panel 12x30x48 l- Tab Down. Screw them together using 1" tabs.
4. place the back edges of panel 24x32 (KFO3-004) flush on the front ofthe slant edges of panels
22x24xt2L(KF03-006) and22x24xL2R (KF03-007)and clamp together. Screw these panels together along
slanted edges.
5. Place the front edges of panel 22x32 (KF03-005) flush on back edges of panels 22x24x72L(KF03-006)
and22x24x12R (KF03-007) and clamp together. Screw these panels together along the edges.
6. place flat bottom face of panel 28x32 (KF03-O0S) on top ofthe panels above and screw together.
7. place the assembly you just made on top of the assembly made in step 3 above with the slanted panel
facing away from the downward tab that is on the bottom assembly. Screw these sections together
using the 1" tabs.
8. Repeat above for second stack on opposite side of the booth.
g. The exhaust stacks are designed to set on top of the side exhaust boxes with the exhaust mounted on
their top flat surface with the hole. These exhaust stacks can be located on the side exhaust box so the
exhaust duct going through the roof will miss any structural beams, pipes etc. You should field cut the
rectangular hole for the exhaust stack so it matches the position where it needs to be. The support
stand is then placed below the exhaust stack to support the weight of the stack, fan and duct work,
KF03-004
KF03-008
KF03-007
KF03-006 KF03-005
KF03-003
KF03-001
KF03-003
NOTE:
Tab Down flange
L7
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.5 LIGHT FIXTURES
CTASS I DIV II LIGHTS
L Place light fixture through booth panel line up with mounting holes.
2. lnstall bolts through light and panel holes and secure using nuts on outside of panel.
3. The fixture is provided with an interlock switch that has a normally open contact, which opens when the
fixture lens is removed from fixture, The switch is to be wired to disable spray equipment used in spray
booth.
tAtatrgoolH
oTHEnsl
lN NTT HUE
LO6A?10t{
INTERLOCK SWTCH TO BE WIRED
IN 6UCH AWAY THAT IT DISABLES
PAINT SPRAY EQUIPMENT WHEN
LIOHT IS ACCESSED FROM INSIDE
SOTH
Prevent serious injury or death.
Electrical installations must be perfonned by quallfied
electriclans.
lnstallation must conform to all national, local, and
provincial codes and standards.
BALI.AST
LAMP
I.AMP
YILLOIIottt
I-AMP
I-AMP
A
NEffiA 1
svtflTcH
18
THE PAINT SPRAY BOOTH.
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
ANDARD LIG
L. lnstall top and bottom guide angle pieces (KP02-002) above and below the light opening hole per drawing. lnsert
bolts through wall panel hole and then through the guide angle flange and secure with nut.
2. Place a lf 4" to !f2" bead of caulk around the edge of the light hole in the panel.
3. place the tempered glass centered between the two guide angle pieces pressing it into the bead of caulk
forming a seal.
4. lnstall the two end guide angle flanges (KP02101-4 & KP02-R0L-A) per drawing. lnsert bolts through wall panel
hole and secure with nut.
5. Place light fixture between the end guide angle flanges. Use #12 drill screws to hold fixture per drawing.
v
v
NUTll
"*lto**'
19
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.6 MANOMETER
Located manometer on booth where it can be easily be read daily by the paint department. lnstall close to exhaust filter
wallto keep tubing length to a minimum. Excess tubing length will reduce accuracy of the manometer. The high port will
connect to work chamber, and the low rt will connect to chamber on the suction side of the filter id
L. Drill a hole in booth wall just large enough for the plastic hose barb to fit through (approx. 13/32).lnstallwasher
and nut on back slde. Do not over t
2. Mount manometer on booth wall and ensure it is level using bubble level on manometer. Manometer must be
level or it will not be accurate.
20
IDEAL Paint Spray Booth (PSB-SDD26ASY-A)
3. Turn "Tero Set" knob counter clockwise until it stops, then turn knob clockwise 3 full turns. This will place the
adjustment knob in the middle of its travel range, Remove fill plug at top of manometer and slowly fill with red
fluid. You will not need the entire bottle. Stop filling as soon as you can see the red fluid enter clear tube at
bottom of the manometer.Tutn "Tera Set" adjustment knob to set red fluid on 0 mark. lf you overfill gauge,
remove excess fluid by inserting a pipe cleaner through fill port to soak up excess oil. Once the red fluid is set on
zero, replace the fill ca
Comolete booth and then oerform steps 4-6 to set manometer
IMPORT ANT:All filters in the booth must be installed and new in order to get an accurate baseline.
4. Turn on exhaust fan. lf exhaust fan is connected to a VFD to control the speed of the fan, make sure it is set to
run at full speed. You will notice the red fluid should move up the scale and then settle at a number. The number
but that does not matterbooth to booth
2t
this is ust a baseline setti
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
5. Wherever the red fluid stops is where you will place the green arrow. ln this example, the red fluid stopped at
.25 inches of water column. So because we know our filters are rated for .5 inches of water column, and we
know that with clean filters the fan is drawing .25 inches of water column, we simply add the two numbers
together to tell us where the filters will pack out.
Note: 25 inches of water + .5 inches of water = .75 inches of water total
6. Now that baseline is set, measure up the scale .5 inches of water. That is where you will place the red arrow
At this point, your manometer is set up and ready to use. You should never need to move the arrows once they
are placed. Always check the manometer before turning the fan on to ensure the red fluid is sitting on the 0
mark. lf the fluid is not on 0, turn "Zero Set" knob to adjust fluid to zero before starting fan,
22
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.7 EXHAUST FILTER INSTALLATION
Cut roll filter media to fit in each filter cell. Press filter media into filter cell (screws used to assemble filter cell will
hold filter media in place).
4.8 INTAKE FILTER INSTALLATION
lnsert intake filter into filter grid by turning it on edge. Pull intake filter down into place. The side with the cloth
covering goes down toward booth.
4.9 MOTOR INSTALLATION
Couplings, drive belts, chains or other mounted devices must be in proper alignment, balanced and secure forsafe
motor operation.
4.9.L Mounting
This motor must be securely mounted. Sufficient ventilation must be provided to insure proper operation.
4.9.2
1..
lnstall Sheaves And Fan Belts
The fan sheave (A) and motor sheave (B) must be inaxial alignment. Shafts must be parallel in both vertical
and horizontal planes.
The sheaves must be in radial alignment. When sheaves are of equal width, align with a straightedge (C).
When sheaves are of unequal width, align center of sheaves.
Check fan belts for proper tension and for signs of wear. Belt should have a slight sag at bottom of sheaves.
NOTE: Belt (D) is properly adjusted. Belt (E) is too loose, Belt (F) is too tight.
2
3
A
B
c
23
Prevent serious injury or death.
Electrical installations must be performed by qualified
electricians.
lnstallation must conlorm to all national, local, and
provincial codes and standards.
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.9.3 Electrical
Complete booth assembly and then perform steps 1-4 below to connect electrical service to motor
(NOTE: |DEAL does not recommend using 120V single phase on motors above lHP)
1. Determine voltage at your facility.
2. lf a control panel was sent with this booth, confirm that the voltage and phase on thecontrol panel matches the
voltage and phase you intend to use.
3. Ensure the wiring diagram belowmatches your voltage, phase, and HP.
4. Locate the rotation arrow on the fan and verify belts are rotating in the direction of the arrow. lf the belts a re
not rotating in the direction of the arrow, reverse the motor.
Motor Wiring Diagram 208-2301460 Volt, 3-Phase, 2 HP
Motor Wirinq Diaqram
9 Lead, DualVoltage (ttVYE Conn.)
T1
T4
T7
T9 TB
T5
T3 T2
To reverse direction of rotation, interchange leads Li & L2.
Each lead may have one or more cables comprising that lead.
ln such case, cable will be marked with the appropriate lead number
L @D
$$
t
o ;r
$?
ti
9:
Y - Connection
Lo - Volts Hi- Volts
I 7
Line Line
Br0g144
K'zNKY3A
INDUSTRIAL
MOTOR
143-5rr56HZ3 hl40'c toc
6at3-22-JrC3
ENCL TEFR
PH
BAL
6205-22-J/C3
TYPE UTE
WT
HZ 60 HP 2.00 RPM 1750
SF 1.25 OESIGN B CODE M
#ffi,'o gd.o ff." 1.2H,#, as.s F" ro.rvoLrs ?08-e301460
FL AMPS 5.S-5.7,2.8
SF AMPS B ?T3 3
HZ 50 HP 2.00 RPM 1435
SF 1.OO DESIGN B CODE J
ffiff.9" gt.s ff^. t#,!#, e4.o P sr.lvoLrs 19{m80
FL AMPS 6.613.3
SF AMPS
Mtd. rororylonFlacuc,iltC. Cq $fLak For.rt, lL600t15 USA C€
644771-OA2
ff:"-
24
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.LO TUBEAXIAL FAN
The fan and motor assembly can bolt to the top of Chimney Exhaust Stacks or it can be placed in the exhaust
duct above the roof (optional mounting flange rings required)
A.Lt OPT|ONAL. EXHAUST DUCT KIT &INSTALLATION
Fan assembly weight is approximately 50 - 200 lbs.,
depending on model, Use and adequate lifting device to
Fan assembly is heavy.
install fan
Prevent serious injury or death.
Electrieal installations must be performed by qualified
electricians,
lnstallation must conform to all national, local, and
rovineial codes and standards.
lf equipped with optional exhaust ductwork, it is recommended to
save this professionally installed.
(Storm Collar & Roof Flanee sold separatelv)
To assemble the ductwork:
L. Bolt pipe with connecting ring to the exhaust fan.
2. Remaining ductwork is crimped on one end to interlock with
the nextsection.
3. Your ARV (automatic damper) will be mounted on top.
4. Storm collar will attach to duct above flashing to make it
weather proof STORM COttAR
ROOF FLANGE
SpecialNote:
Where more than 25 ft. of piping is required, static pressure
(resistance) isincreased and the air flow may be hindered when using
the standard exhaustunit recommended for use with the
booth.Where a piping arrangement of an unusual nature is necessary
or where twoor more elbows are used, a similar condition may exist.
Therefore, if either ofthese situations arises, contact the iDEAL for
recommendations. Exhaust piping, including the canopy (if used),
should extend a minimum of6'ft. above the highest point of
building. There should be an access door justabove exhaust unit and
another just below each elbow.
25
ARV
PI-AIN FIFE
io(t FTAIN PIFEd
CLEANOUT DOOR
I
I
I
I
Il*-*-
CONNX RING
i
FAN REF
iDEAt Paint Spray Booth (PSB-SDD26ASY-A)
4.L2 PRODUCT DOORS
Before installing door, verify both door frame channels and top door frame stop are installed properly and squared
Verify dimension between frame channels and floor to door stop with door drawing.
lnstall Left or Risht Sinsle Door
L. Place door in door frame on right or left side. Place spacers between door and floor, Door is
manufactured to have a t-If2" clearance at bottom, tf2" clearance on top and !f2" clearance on sides.
2. Bolt hinges in place on door using pre-tapped holes (place on left edge of door for left mounting and on
right edge of door for right mounting). Do not tighten screws at this time.
3. Adjust the door in all directions using spacers. Drill holes in hinge flanges using the hinges already on the
door as templates. Place bolts and nuts through hinges and holes in mounting flange and tighten.
4. Remove spacers and check door for proper function. Adjust as needed.
Triangle Gusset
Plate(KD-O1K-004)
KD.O1K
KD.OIM
Door Handle
Tri-Fold Door
Hinge
chor Tabs KD.O1K
(KD-01K-008)
lnstall Left or Bi-Fold Door
1. Join the two doors by bolting hinges on opposing edges of doors when they are laid flat on the floor
using bolts in the pre-tapped holes.
2. Place doors in door frame on right or left side. Place spacers between doors and floor. Door is
manufactured to have a 1,-7f2" clearance at bottom, IfZ" clearance on top and tf2" clearance on sides.
3. Bolt hinges in place on door using pre-tapped holes (place on left edge of door for left mounting and on
right edge of door for right mounting). Do not tighten screws at this time.
26
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
4. Adjust the doors in all directions using spacers. Drill holes in hinge flanges using the hinges already on
the door as templates. Place bolts and nuts through hinges and holes in mounting flange and tighten.
5. Remove spacers and check door for proper function. Adjust as needed.
Door Stop Bracket
(KD-01K-009)
27
iDEAt Paint Spray Booth (PSB-SDD26ASY-A)
Install Door Sweeps
1. Cut a piece of rubber sweep material long enough to fit the bottom width of the product door.
2. Place cut piece of rubber on the floor centered under the bottom of the door.
3. Lift the outside edges of the cut rubber up on each side of door so it forms a loop that touches the floor
4. Mark the position of the top edge of the cut rubber on each side of the door.
5. Hold one edge of the cut rubber on the mark on one side of the door and place a hold down strip on it.
Screw the strip and rubber to the door,
6. Repeat step 5 on opposite side of door,
7. Repeat above on the remaining doors.
LAI{GI I[[RS
BITTIM fiASKtT (II[[R SVtfP)
#14 SI-RIV IN PLACI
ADJUST {:ASK[T UP [R
DIVN Tt1 FlT SNUG T[ FL![R
4.L3 ACCESS DOOR LIMIT SWITCH INSTALLATION
t. Screw limit switch to limit switch mounting plate (may be mounted on right or left plate)so actuating arm
aligns with door edge.
2. Adjust actuating arm so trigger plate will actuate switch.
3. Attach trigger plate to door edge so it actuates switch,
4. Make final adjustments to lever arm to assure proper operation and tighten set screw on limit switch lever
4,T4 ACCESS DOOR LATCH INSTALLATION
L. Attach striker to top edge of door so it will actuate roller in latch
2. Attach latch to plate so it is actuated by striker.
Door Latch As sy
Limit
Switch
Door Striker
28
Bracket
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.L5 PRODUCT DOOR LIMIT SWITCH & LATCH INSTALLATION
t. Attach limit switch to limit switch mounting plate (may be mounted on right or left plate) so actuating arm aligns
with door edge.
2. Adjust actuating arm so trigger plate will actuate switch.
3. Attach trigger plate to door edge so it actuates switch.
4. Make final adjustments to lever arm to assure proper operation and tighten set screw on limit switch lever arm'
5. Attach striker to top edge of door so it will actuate roller in latch.
6. Attach latch to plate so it is actuated by striker,
7. Repeat 5 and 6 on center door plate
r Latch Assy
Door Frame
1-
I
I
I
I
I
i
I
i
l-
r Latch Assy
I Doors
Limit
Switch
I fl-Fol(Door Striker
Bracket
4.L6 LIMIT SWITCH WIRING
1. Obtain line power from proper terminal in remote Control Panel and wire it to the first Limit Switch (Local Codes
may require Limit Switches to be wired using rigid sealed off conduit).
l
I
I
I
I
I
2.
3.
4.
5.
Run line power from the rst Sw to
Continue wiring all Switches in this manner to be in series'
Return the last line wire to the remote Control Panel and connect it to the proper terminal.
Controller in remote Control panel will now control the Air Solenoid in spray mode and Heat system in Bake
mode (manual override must be reset if tripped) when door (s) are open.
29
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.L7 AIR SOLENOID WIRING
(Example onlv - Consult wiring diagrams supplied with your equipment for proper installation)
L. Obtain power and common from proper terminals in remote Control Panel and wire them to the Air Solenoid
2. Air solenoid is now controlled by Control Panel in spray mode.
CONTROL PANEL WIRING DIAGRAM - 2O8.24OVAC, 6OHZ, 3 PHASE
EXHAUST CONTACTffi LIGHT CONTACTOR
CUSTOMER POI'JER
240/480 vAC, 60 HZ, 3 PHASE
N 7
CONTACTOR
I
0VERLOAD #1 o\€RL0AD #2
to cot P AtR soL --I ( rROil CoNT AUX)
FROC FIRE SI,,PPfiESSON ---2 (T0 CoNT ruX)
H (rc FM SJFP}
r.t (fito* sRtAx€R)
fO CO./F AN SOLEN'ID VALVE **H {co'rr^crms)
L L3
I
I
I
I
L2
I
I
I
I
F
6
P
E
H&
I 4N
2
I
I
P
g
oF
froL
5 6
76
I
I
I
I)
I
I
I
I\
I
I
I
I)rs vAc, 6oHz f^
cusToMER ro**1.
THREE PHASE MOTOR
EXHAUST #r
THREE PHASE MOTOR
EXHAUST #2
T
l
6ba
'11 T2
TI T2 T3
bbbTI 72, T3
€'-Eiq w.No r-ae @sa.T1.T' T:
o
A1
@
A2
I
I T1 T2 T3q@a
aq6
NI
rl
clzto F
sq
30
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
CoNTROL PANEL WIRING DIAGRAM - (CONTINUED)
DCION MOUI'TTED DEYICES
FA'"I TIGHT
HOR2 f-3 ts4
SE If"IIERLCICK BETAILS
CO*{5ULI F}RE 5UFPRE55}|]N EqUIPMEilIT SUFptlEB EEFOfiE COHNECTII'I* IilTEALOCKS!
FETERIdI-IE lF \EI{*LAIOH NEEDS TO FE Oil OE Of-F ll', *4,5"E OF A REE ALARIi.
CTIOSST APPROPR;AIE IHTMLOCK C€NfiGL'RATIOI{.
IN TER LilCK 5
\lgMTlLAllCIN S{ BURI,'IG FIRE ALARU
EXT. ll'tlTRt-S0li3 C0{{TAf,TSR AUX. csilF' Alfi
{flRE SLrPPftESElOl'l}
H F--€F - -I s
H @-3
FA$ sfv
WHNLAIOH gFF DUFIHS FIRE ALARM
EXT, INTERLOCKS COI{TACTOA AU}{ CCS.ilP, AIR
{FrRE STIPPRES$|0N}
2 2
H
e
?
31
€
>'G--
sz
b-9
FAN SW
iDEAL Paint Spray Booth (PSB-SDD26ASY-A)
4.18 CHECKLTST
Check the following items prior to start up:
L Motors wired for proper voltage.
2. All fans and motor.s turn freely.
3. Lubricate all bearings.
4. Check installation of exhaust fan for proper airflow direction. Generally, airflow is out of booth.
5. Listen for excessive or unusual noise when booth is operating.
6. With booth operating, open any door for 30 seconds and see if spray gun will shut down. This will verify proper
safety operation of the booth.
5. MAINTENANCE
Review and follow all safety precautions before performing any maintenance
Prevent serious injury or death.
Disconnect and lockout / tagout all power sources before
adjusting, repairing, or cleaning booth.
Prevent serlous lnJury or death.
Servlce, malntenance and adlustments must be
performed by trained and qualified personnel.
Burn hazard. Do not touch hot parts.
Allow to cool before servic
Prevent serious injury or death.
Always wear personal protective equipment (PPEI
specific to the job,
Read Material Safety Data Sheet for products used in
spray booth.
32
iDEAL Paint Spray Booth (PSB-SDD25ASY-A)
5.1 MAINTENANCE INTERVAL CART
* Adjust belt tension after first week of operation, then every six months thereafter.
5.2 DAILY
5.2.1 Inspect Filters
Visually inspect all filters for damage and debris buildup. Replace damaged or clogged filters.
5.2.2 FilterMaintenance
Wear personal protective equipment to protect against dry paint and dust particles while handling filters.
Check manometer gauge daily for condition of filters. Do not change filter based on its appearance.
Filters are not necessarily changed at equal time intervals. The usable life of a filter is related to:
a
a
a
a
a
Filter material weave.
Paint sprayed.
Distance from gun to filter
Paint gun type.
Amount of thinner used.
Spray pressure.
5.2.3 Determine Filter Condition
a
Item
Maintenance lnterval
Daily Every Two
Months
Every $ix
Months
Every Year
Visually lnspect Filters I
Lubricate Door Latches o
Chech And Adjust Belt Tension*I
lnspectAnd Clean Motor a
lnspect And Clean Air Solenoid
Safety Valve
a
Prevent serious injury or dsath.
Always wear personal protective equipment {PPE}
to the
2. When manometer scale exceeds red pointer flag, filters must be changed.
3. lf a different filter media is to be used, manometer setup procedure must be done again
33
|DEAL Paint Spray Booth (PSB-SDD26ASY-A)
5.3 EVERY TWO MONTHS
5.3.1 Lubricate Door Latches
Lubricate bearing pin and laminated cam with SAE 30-50 high temperature oil. Tighten set screws in handle as needed
For use in cold areas, use SAE 10-20 high temperature oil.
Test explosion-venting feature to verify proper operation. Corrosion and/or build-up of foreign materials may affect
proper operation of latches.
5.4 EVERY SIX MONTHS
5.4.1 Check Fan Belts
L. The fan sheave (A) and motor sheave (B) must be
inaxial alignment. Shafts must be parallel in both
vertical and horizontal planes.
2. The sheaves must be in radial alignment. When
sheaves are of equal width, align with a straight edge
(C). When sheaves are of unequal width, align
centerof sheaves.
3. Check fan belts for proper tension and for signs of
wear. Belt should have a slight sag at bottom
ofsheaves. Belt (D) is properly adjusted. Belt (E) is too
loose. Belt (F) is too tight.
5.5 EVERY YEAR
5.5.1 lnspect Motor
Verify that cooling air to motor has not been diverted or
blocked by dirty guards or other obstacles.
5.5.2 Inspect Fan Wheel
lnspect fan wheel for buildup of material, which may cause an
unbalanced fan wheel. An unbalance fan wheelmoy lead to
premature failure of the fan wheel, bearings and belt. Clean
material buildup as necessary.
5.5.3 lnspect And Clean Air Solenoid Valve
The function of this valve is to interrupt the supply of compressed air to the painting equipment when the booth is not
operating as designed or if any booth doors are open.
The time between cleanings varies depending on the medium and service conditions. lf voltage to coil is correct, sluggish
valve operation, excessive noise or leakage indicates that cleaning is required. Close strainer or filter when cleaning
valve. Thoroughly clean all parts. lf parts are worn or damaged, install a complete rebuild kit. Follow instructions
included with rebuild kit.
A
c
B
TUrn off electrical power, depressurize valver and vent
fluid to a safe area before servicing valve.
Frevent serious injury.
34
iDEAL Paint Spray Booth (PSB-SDD25ASY-A)
6. WARRANTY
;DEAL Spray Booths have a full one year Warranty on all parts and materials. This warranty does not extend to include
labor costs for the replacement of parts or materials covered under warranty. lf a part is believed defective, please
notify our Customer Service Department. A replacement item shall be shipped and regular freight shall be paid by
TuxedoDistributors,LLC. lfTuxedoDistributorsrequiresthedefectiveparttobereturned,appropriatereturnfreight
costsshallbe paid byTuxedo Distributors. IMPORTANT: Before returningthedefective part(s),you mustfirstgetan RGA
(Return of Goods Authorization) from our Customer Service Department. A copy of the RGA document MUST be
included with the returned item(s). The Seller warrants to Buyer that the equipment mentioned herein shall be free
from defects of materials or workmanship under normal use and maintenance for a period of one (1) year from date of
shipment. The liability of Seller under this warranty shall be limited to the repair or replacement, at Seller's option, of
any part orcomponent which may prove to be defective under normal use, service and maintenance after Seller, in its
sole discretion, determines same to be defective, Said warranty is conditioned upon Buyer giving Seller immediate
written notice of an alleged defect and refraining from the attempted repair of alleged defects without prior written
consent of Seller. The Seller makes no warranty what so ever with respect to accessories or components not supplied by
Seller. For any components purchased by Seller for use on or in conjunction with the equipment which is the subject of
this contract, the Seller extends to the Buyer only the same warranty granted to Seller by the component vendor or
manufacturer.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES (EXPRESSED OR IMPLIED)
INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR PARTICULAR PURPOSE AND OF ANY
NON-CONTRACTUAL LIABILITIES INCLUDING PRODUCT LIABILITIES BASED ON NEGLIGENCE OR STRICT LIABILITY. EVERY
FORM OF LIABILITY FOR DIRECT, SPECIAL, OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EXCLUDED AND
DENIED. IN NO CASE SHALL iDEAL SPRAY BOOTHS LIABILITY ON THIS WARRANTY EXCEED THE AMOUNT OF THE
PURCHASE PRICE.
The performance and safety of the equipment mentioned herein is contingent upon proper installation, the use of
suitable process materials and operation and maintenance by properly trained personnel. During the warranty period,
Tuxedo Distributors will have the option to repair or replace, free of charge, any parts that Tuxedo Distributors has
verified to be defective in materials or workmanship. lf inspection of the equipment does not disclose any defect in
workmanship of material, repaired or replacement parts will be offered at a reasonable price, which will include the
costs of labor, materials and transportation.
6.1 Returning ltems For Credit
Tuxedo Distributors will take back any standard stocked items returned and issue a credit, less a 1-5% handling and
restocking fee. Customer is responsible for all Freight Charges and the item MUST be returned in its original condition. lf
the item is damaged in transit you will not receive credit. Tuxedo Distributors will mark the Bill of Lading"Damaged" and
send you pictures of the damaged item. For custom or non-stock special order items you mustcontact our Customer
Service Department to determine if the item may be returned. Any restocking charges shall be determined on a case by
case basis, lf an item needs to be returned, Tuxedo Distributors will issue you an RGA (Return Goods Authorization)
form. please ensure that a copy is sent back with returned item(s). Without an RGA the product may be lost or returned
to stock withno credit issued. Please note that in some cases the freight may be more than the item is worth when credit
is received.
6.2 Back Charges For Material And Labor
Tuxedo Distributors shall not be held responsible for any back-charges incurred for materials or labor without prior
written consent. Should a problem arise, please notifyTuxedo Distributors immediately. Once the issue is investigated,
should costs be incurred, an amount shall be agreed upon by both parties before-hand. Do NoT attempt modifications
or repairs without prior consent as this may void further warranty repairs or credit. Tuxedo Distributors will not accept
back-charges associated with any type of late rverye
Please address warrantv repairs to:
Tuxedo Distributors , LLC / iDEAL Paint Spray Booths
1905 N. Main, Suite C.
Cleburne, TX 76033
Attention : Customer Service
Toll Free: 817-553-9337 / Fax: 8I7 -558-97 40
35