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HomeMy WebLinkAboutCoffee Roaster SpecsL O R I N G Pre -Installation and Site Preparation Guide Loring S15 Falcon TM Coffee Roaster V L O R I N G S15 Pre -Installation and Site Preparation Guide This page intentionally left blank. Page 2 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Notices Document Versioning Information Document No. 1008236 Rev B Date Last Exported: September 3, 2018 © Loring Smart Roast, Inc. All rights reserved. The name LORING SMART ROAST, the Loring logo, and the catchphrase "The Smarter Way To Roast" are all trademarks of Loring Smart Roast, Inc. Warranty is void unless product is installed and used in accordance with all written instructions. This manual, along with other manuals in this series, is intended to be a guideline for the installation and use for the product lines manufactured by Loring Smart Roast, Inc. The customer is responsible for complying with all applicable regulations. The customer should refer to a licensed professional contractor or contractors for all installation details. Dangers, Warnings, and Cautions Throughout this manual, the following signal words are used to identify the degree of seriousness in any operation that presents a potentially hazardous situation. Ld� DANGER: Indicates a hazard that WILL cause severe personal injury, death, or substantial property damage if ignored. J\ WARNING: Indicates a hazard that could cause SEVERE personal injury, death, or substantial property damage if ignored. CAUTION: Indicates a hazard that could cause MINOR personal injury or property damage if ignored. A\ 1008236 Rev B Loring Smart Roast Proprietary —This document is controlled by Page 3 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. i LORING S15 Pre -Installation and Site Preparation Guide Pre -Installation and Site Preparation Guide General Notes Follow all written instructions provided by Loring, and verbal instructions from Loring Customer Support, regarding site preparation prior to receiving the coffee roasting equipment. All contractors or subcontractors involved in installation or working with specific connections (e.g., water, air, gas, electrical, hot and cold exhaust ventilation) should be fully licensed and qualified in that particular functional area. Comply with all applicable rules and regulations and governing agencies. Loring reserves the right to change information within this document at any time without notice. Page 4 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Contents Introduction 7 Audience 7 Acquiring a Coffee Roaster 7 S15 Specifications 9 Requirements for Utilities 10 Power Specification 11 Dimensions and Clearances 13 Overall Footprint 13 Footprint — S15 Roaster 14 Floor Clearances — S15 Roaster 15 Overhead Clearances — S15 Roaster 16 Footprint - S15 Roaster Feet 17 45-Degree Vent Kit 18 Space Planning 20 Indoors 20 Floor 20 Stack Connection Location 21 Door Openings 22 Local Codes 23 Utilities 23 Room Size and Ventilation 23 Low Ceiling 24 Multi -Story Buildings 24 Workflow Space 25 Lighting 27 Network 27 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 5 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. r LORING S15 Pre -Installation and Site Preparation Guide Receiving Shipment 2$ Shipping Notes 28 S15 Shipping Crate 29 Lifting and Moving the Roaster 31 Next Steps Site Preparation Checklist Gas and Gas Supply Propane Fuel Installation Specifications Natural Gas Installation Specifications_ Installing the Vent Stack Vent Stack Configurations Adjusting Roaster to the Vent Stack Manufacturer Contact Information 34 34 35 36 37 38 40 44 46 Page 6 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference' copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Introduction Audience The intended audience for this manual, the S15 Pre -Installation and Site Preparation Guide, includes customer -side administrators, floor employees, general contractors, facilities managers and other individuals who are responsible for preparing the site for installation of the roaster. Acquiring a Coffee Roaster Preparing for and installing a Loring coffee roaster requires cooperation between the customer and Loring over several weeks. Generally, the customer should begin preparing the site 3 months prior to shipping. Upon receiving the roaster, the customer's general contractor assembles the roaster, connects the utilities including water, gas, and electric, connects the hot and cold exhaust ventilation, and then waits for the Loring Field Service Technician to perform final system commissioning. The commissioning period also includes hands-on customer training in the use and maintenance of the roaster. Some tasks, such as ordering stack ventilation components, may require specifying and purchasing equipment from third -party suppliers. Allow sufficient lead times. WARNING: Operating the roaster prior to final inspection and commissioning by an authorized Loring Field Service Technician will void the warranty. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 7 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Additional Documentation The following additional documentation is available to aid with installation and setup. Contact your Loring Account Representative for more information. • Welcome Packet. The Welcome Packet contains detailed instructions and information sent by Loring to each new customer upon purchase of a coffee roaster. One item, the Product Specification Form, must be completed and returned to Loring in order for Loring to begin building the roaster. • Product Specification Form (PSF). The customer must provide information to Loring regarding the site's utility characteristics. This information is used to configure the roaster at the factory, a process that requires several weeks' lead time. Loring strongly recommends working with a licensed professional contractor when providing this information. This form is included in the Welcome Packet. • Suggested Stack Manufacturers. One of the items in the Welcome Packet is a list of recommended manufacturers of stack ventilation components. Loring recommends ordering stacks 6 weeks prior to the arrival of the roaster. • Installation and Assembly Guide. After receiving the coffee roaster, the customer must engage with a licensed general contractor to assemble, position, and hook up the roaster to various utilities and stack ventilation. • Mechanical Interface Control Documents (MICDs). These technical drawings provide detailed information on system dimensioning and components, as well as system weights. They are intended for permit submittals and for use by general contractors, as well as by architects and facilities planners. These drawings are available upon request from Loring. • Special Reports for Permitting. Additional reports on various technical subjects are available from Loring. Each customer may need to satisfy unique local or regional regulatory requirements. For example, air quality reports are typically required, and some locations may require both county and city permits. The Product Specification Form (PSF) conveys extremely important customer information regarding the customer site's power supply voltage and network configuration. Loring requires this form to be completed by the customer a minimum of 9 weeks prior to production completion. Any delay in providing any portion of this information can delay the roaster production by a corresponding number of weeks. Page 8 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide S15 Specifications Table 1. S15 Basic Equipment Specifications Specification Val - System Weight1573 lb (714 kg) uncrated Maximum Batch Size 33 lb (15 kg) Minimum Batch Size 6.6 Ib (3 kg) Nominal Electrical Power 2.8 kW Peak Electrical Power 5.8 kW Maximum BTU Rating 130,000 BTU/hr (33 K kcal/h) Hot Stack Max Continuous Temperature 2 1400 °F (760 °C) Hot Stack Max Intermittent Temperature 2 1500 °F (816 °C) Hot Stack Max Flow 3 22 dscfm (37 dsm3/h) Hot Stack Max Flow (Peak Air Cool) 5 310 dscfm (527 dsm3/h) Hot Stack Minimum Duct Diameter 4 6 in (152 mm) Cooling Exhaust Max Flow 5 980 scfm (1670 sm3/h) Cooling Duct Diameter 4 6 in (152 mm) Notes: 1 Exact system weight may depend on options selected. 2 Consult local and regional regulations for air quality, temperature, and emissions restrictions. 3 Dry, or water content of the flue removed, under standard pressure and temperature conditions, i.e. 29.9 in HG (760 mm HG) and 68°F (200C). 4 Larger stack diameters or stack openings may be required under some conditions. 5 Add the Hot Stack Max Flow (Peak Air Cool) and Cooling Exhaust Max Flow to obtain the total air flow out of the building. This may be needed in the event that additional air intake, otherwise known as makeup air, is needed at the installation site. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 9 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Requirements for Utilities In order to ensure proper roaster performance, the customer should verify that the site utilities meet basic requirements for water, compressed air, and gas. The customer must indicate whether the site uses natural gas or propane. Table 2. S15 Utilities Requirements Specification Water Supply (Flow) Minimum Val - 1 GPM (3.8 LPM) or greater Water Pressure Minimum 50 psi (345 kPa) or greater Compressed Air Flow, Minimum 4 CFM (0.11 m3 min) or greater Compressed Air Pressure, Minimum 60 psi (414 kPa) Natural Gas Pressure (Min/Max Range) 4 - 7 in WC (1.0 - 1.7 kPa) Natural Gas Caloric Content, Minimum 1000 BTU/ft3 (37 MJ/m3) or greater Propane Gas Pressure (Min/Max Range) 11 - 13 in WC (2.7 - 3.2 kPa) Propane Gas Caloric Content, Minimum 2500 BTU/ft3 (93 MJ/m3) or greater Page 10 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Power Specification Loring coffee roasters can be built to accommodate a wide range of electrical configurations. To determine which Loring topology matches your facility's supply, the customer should engage a licensed electrician to perform a site survey, in order to provide the following information. Model Gas Type: Number: NG - Natural Gas Eg. S15 LPG - Propane Example: S15 - NG- 380 (3 P) - 50 Supply Voltage Combinations Power Voltage: 200 (3P) 208 (1 P) 208 (3P) 220 (3P) 230 (3P) 240 (1 P) 240 (3P) 380 (3P) 400 (3P) 415 (3P) 480 (3P) For example, a typical U.S. installation might be 208 VAC, 3-phase, at 60 Hz. This equates to a specification of 208 (3P) - 60 Atypical installation in Europe might be 400 VAC, 3-phase, at 50 Hz. This equates to a specification of 400 (3P) - 50 Power Frequency: 50 - 50Hz 60 - 60 Hz On the Product Specification Form, the customer has the option to choose among some commonly occurring configurations. However, the customer should NOT approximate by choosing the closest one if it is not an exact match. If the customer site is not represented, contact Loring immediately for other possible configurations. 1008236 Rev B Loring Smart Roast Proprietary —This document is controlled by Page 11 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Supply Voltages, Explained The information under Power Specification is as follows: • Voltage: Designates the type of power voltage at the site. » The L-L number is the Primary or Line -to -Line voltage. » The L-N is the Secondary Line -to -Neutral voltage. Note: A Neutral wire is no longer required for Loring Roasters. • Number of Phases: The Number of Phases represents the number of Line -to -Line phases. This is either 1 P or 3P, indicating single phase or three phase respectively. • Wiring Topology: The type of circuit. Refer to Loring Engineering Document No. 1001163 for more information. » Y= Wye » D= Delta • Power Frequency: The last informational block designates the site's voltage frequency, in Hertz (Hz). Qt 3-Phase Wye, 4-Wire; Grounded Neutral and Contiguous Ground A T B C 3-Phase Wye ❑3 3-Phase Delta, 4-Wire; Grounded at Midpoint of Phase; Contiguous Ground 3-Phase Delta A B N C Supply Amperage In order for the roaster to function properly, the customer is responsible for installing service to the required level of amperage as follows: • 200 VAC — 240 VAC: » 1 P — 30 Amps » 3P — 30 Amps • 380 VAC — 480 VAC — 20 Amps Page 12 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference' copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Dimensions and Clearances Overall Footprint Table 3. S15 Dimensions and Clearances Dimension Footprint (Roaster only) 61" W x 91" L x 91" H (155 cm W x 231 cm L x 231 cm H) 29" left, 36" right, 26" front, 11" in back Clearance (74 cm left, 91 cm right, 66 cm front, 27 cm back) Roaster Height 91" (231 cm) Minimum Ceiling Clearance 12" (31 cm) above Stack Hat Total Ceiling Height 103" (262 cm) Refer to the Mechanical Interface Control Document (MICD) from Loring for further information, including CAD diagrams with construction details. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 13 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Footprint - S1 a Roaster Electrical enclosure door opening, 29" (61 cm) radius I Left r i J Front Roaster Right Page 14 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Floor Clearances — S15 Roaster Left Back ----------------- - - - - -- . ------ - - - - --------------, I Back Clearance: ;Left Side 11" (27 cm) ,Clearance: '29" (74 cm) Right Side Clearance: .- - 36" (91 cm)ON ' , Front Right 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 15 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Overhead Clearances — S15 Roaster Clearance: 12" (31 cm) Height: 91" (231 cm) Minimum Total Ceiling Height: 103" (262 cm) ---------------------- Overhead clearance should accommodate the roaster plus a minimum stack height. This clearance is also necessary for routine maintenance, as well as providing room to maneuver during installation. Page 16 of 46 Loring Smart Roast Proprietary —This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Footprint - S15 Roaster Feet For dimensions of roaster feet spacing, contact Loring Support for the S15 MICD. support@loring.com I I I I I I - The roaster rests on 5 Roaster Feet, which support the entire weight of the roaster and allow for leveling on uneven floor surfaces. The floor must be able support the concentrated weight. Note that total system weight may vary depending on options selected. The S15 roaster alone weighs1573 lb (714 kg). Most of this weight is concentrated in the 4 Roaster Feet that are under the roaster body itself. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 17 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide 45-Degree Vent Kit The 45-Degree Vent Kit is an optional 2-piece component set for the Cooling Exhaust Vent that acts as an extender. It provides additional range for positioning the exit point, including rotating around the roaster attachment point, and can be removed to facilitate cleaning of the Cooling Vent. This kit is a special order item. If needed, it is shipped with the roaster in the Accessory crate. 2" (5cm) 191, (48 cm) 17" (43 cm) Page 18 of 46 Loring Smart Roast Proprietary —This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference' copy. Users are responsible for verifying that it is the latest revision available. 1. N= L O R I N G S15 Pre -Installation and Site Preparation Guide 45-Degree Vent Kit Rotation 120 degrees total rotation range Top Down Views 25 degrees forward ` from straight side L orientation Radius of Rotation: 9.3" (23.6 cm) 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 19 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. LORING S15 Pre -Installation and Site Preparation Guide Space Planning Indoors 16 4 Floor Flat and Level Locate the coffee roaster in an area that is protected from the elements and from water intrusion. The area does not need to be a fully conditioned space. Place the roaster on a flat, level, and firm surface such as hard wood or concrete. The floor should be strong enough to support the total system weight of the roaster and all supplemental equipment. No Soft Spots ❑WARNING: Do not place the roaster on a soft or unstable surface. Io CAUTION: Use care when transporting the equipment over bumpy or uneven flooring. Page 20 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Stack Connection Location The ventilation stacks connect to openings in the wall or roof. An optimal location is directly above the corresponding stack connections on the roaster. Refer to the Mechanical Interface Control Documents from Loring for: • Exact dimensions and locations on the roaster. • Stack elbow options for routing through existing openings. Check local building codes for additional stack ventilation requirements. Assistance with stack design is available through Loring upon request. Loring recommends engaging with a stack design consultant to create details for complex site configurations. Cooling _ Vent 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. Page 21 of 46 L O R I N G S15 Pre -Installation and Site Preparation Guide Door Openings Customers must consider not only the room where the roaster will be installed, but also any openings or corridors that the roaster equipment must fit through during transport and assembly. Generally speaking, the smallest opening for the S15 (crated) 92" (234 cm) tall by 60" (153 cm) wide if the crates are side loaded onto a pallet jack, Heavy End inwards. However, under special circumstances, Loring may be able to suggest further measures to fit a piece of equipment through a tighter space. For more information on S15 crating dimensions go to S15 Shipping Crate on page 29 Minimum Recommended Door Opening for S15 For small openings, load crate sideways onto pallet jack N AVY MD Crate Handling Dimensions: Wide 51" (130 cm) Long 99" (251 cm) Height 89" (226 cm) + 3" (8 cm) for pallet jack Weight 1985 lb (900 kg) 60" (153 cm) Door Opening 92" (234 cm) Page 22 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. LO R I N G Local codes S15 Pre -Installation and Site Preparation Guide Local building codes and regulatory standards may require additional steps during construction and installation in areas such as seismic reinforcement or air quality. Allow sufficient time to address these requirements, including steps for mitigation if needed. Utilities A licensed professional should evaluate the utility services at the installation site with the minimums shown under the Specifications section, and test that each utility meets the listed requirements. For example, if actual gas pressure is lower than rated, the roaster will not function properly. It is important to verify that this information is correct, because the roaster will be configured to match what is available at the site. For example, some 220V AC electrical outlets are actually 230V. Note also if the gas supply is propane or natural gas. Room Size and Ventilation If the roaster is located in a small, sealed room, the air outflow from the hot air and cooling air vents can create negative air pressure inside the room. Additional air intake may be needed. Refer to the Specifications section of this manual for more information. For the S15 roaster, the total air intake flow rate is the combination of the Hot Stack Max Flow (Peak Air Cool) and Cooling Vent Max Flow from Table 1. S15 Basic Equipment Specifications on page 9. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 23 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. ��Sl L O R I N G S15 Pre -Installation and Site Preparation Guide Low Ceiling For rooms with low ceilings, the, stack opening should be bigger than stack to allow air space for cooling, and so radiant heat can dissipate. Refer to local code requirements for the amount of space to allow. Radial stack clearances may differ based on stack manufacturer's installation requirements. Additional rain proofing measures may be required. Contact Loring for assistance with custom configurations for very low ceilings. Low Clearance ------ ------- ------- 0 Multi -Story Buildings If the ceiling is taller than 15 feet, the stacks can go straight up and out of the roof, or they can bend after a certain height and exit the wall instead. This height may vary based on local regulatory requirements. During roaster operation, air from the Hot Stack is a continuous 1400 degrees F (760 degrees C), and can get as hot as 1500 degrees F (816 degrees C). Check local code requirements on wall openings for hot air ventilation. Some municipalities may not allow hot air to be vented directly onto a sidewalk or pedestrian walkway. Page 24 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. r L OR ING Workflow Space S15 Pre -Installation and Site Preparation Guide Workflow refers to the smooth operation of one or more personnel within the same physical space. Both access and lighting should be considered. Some of the main access areas are shown below from the top down. Note that some controls are at eye level, while others are at floor level. Opera Conso and Pc Switch Green Bean Hopper Coolinc Tray + Tryer (The "Tryer" is a small scoop used for sampling beans during roasting.) Filters (Mini Cyclone Chaff Barrel _ Cyclone Roaster 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 25 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide The tasks comprising daily roasting operations include: Beans In, Beans Out. Roasting requires several points of access: 1. Load green beans into the Green Bean Cart in green bean storage area. 2. Move Green Bean Cart over to roaster, and connect the Green Bean Hopper Vacuum Hose. 3. Go to the Operator Console Touchscreen (operator interface) to initiate a roast cycle. This includes vacuum -loading the green beans from the Green Bean Cart into the Green Bean Hopper above the roaster. 4. During roasting, the operator may use the Tryer (a small sampling tray) to periodically inspect bean samples. After roasting, the beans are ejected into the Cooling Tray. The Cooling Tray is emptied and the roasted beans are transported to the next processing area. Moving Parts. Other tasks require additional points of access: 5. On the right of the roaster, the Chaff Barrel must be removed and emptied, sometimes several times a day. 6. Periodically, the filter in the back by the Mini Cyclone must be replaced. 7. In the event of ignition problems, the operator may also use the Cyclone's Sight Glass to view the interior of the Cyclone. 8. The utility valves for air, gas, and water may be shut off at the end of daily operations. rep 0,* ........ 0 O ................ Page 26 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference' copy. Users are responsible for verifying that it is the latest revision available. LORING S15 Pre -Installation and Site Preparation Guide Lighting A minimum level of lighting should be available on all sides of the roaster, at all levels including overhead and underneath. Network The roaster has the capability of connecting to an existing hard -wired Ethernet network. This allows you to monitor and control the roaster remotely from a desktop or laptop computer, email roaster data and machine fault reports, as well as upload, download and save Roast Profiles. Customers must determine their own network configuration prior to final site commissioning, and must be able to provide this information to the Loring Field Service Technician. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 27 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Receiving Shipment Pallet Jack Shipping Notes 2 People Forklift S15 Minimum Capacity 3000 Ibs The customer is responsible for shipping arrangements, after notification from Loring that the roaster is ready to be picked up for shipping. In particular, the customer should comply with the following guidelines: • Be sure to state that the roaster is to travel on a vehicle equipped with air ride suspension to dampen the vibration and minimize the chance of damage during shipment. » For a cross-country shipment within the United States, Loring will not load the roaster equipment onto a trailer that does not have air ride suspension. » For domestic shipments, request a nose / front load in order to minimize loading and unloading at multiple terminals along the way, which will reduce the opportunity for potential damage. • Overseas customers are advised to use a Full Container Load (FCL) shipment as this will minimize the amount of transfers and handling by others. • Handle the crates according to markings on crate for "This Side Up" and "Heavy End". • For safety, use 6' forklift extensions. Shipping the roaster according to Loring's guidelines is required in order to maintain product warranty. Page 28 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G ��Sl S15 Pre -Installation and Site Preparation Guide S15 Shipping Crate The S15 Roaster is shipped to domestic and overseas destinations in a single crate. Crate dimensions and weight: Length 99" (251 cm) Width 51" (130 cm) Height 89" (226 cm) Weight 1985 lb (900 kg). Items included in the crate 1. Chaff Barrel 2, Mini Cyclone 3. Green Bean Hopper Lid 4. Cyclone 5. Green Bean Vacuum Hose 6. Electrical Panel 7, Green Bean Hopper 8. Vacuum Tube (Attached to side wall). 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 29 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Page 30 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L OR ING S15 Pre -Installation and Site Preparation Guide Lifting and Moving the Roaster Off -Loading Transporting Use pallet jack for smooth surfaces 6' Fork Extensions Use forklift rated for weight of crate + pallet Use forklift for uneven ground with level changes 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 31 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Handling For side loading, always load "Heavy End" inwards Inspecting O THIS C�SIDE SIOE UP an aais SIR WARNING: Always keep shipping crates upright during handling and storage. Each crate ships with 2 shock indicators and 2 tilt indicators. Inspect crates for damage at time of delivery. Note any shipping damage on the Bill of Lading. Refer to the instructions on the indicators for detecting damage. Tilt indicator shows color above line if crate has tipped Shock indicator changes color if crate has been dropped or impacted Page 32 of 46 Loring Smart Roast Proprietary —This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Opening 0 Open crate using the clips provided Transporting Do not load "Heavy End" out, as crate may fall. CAUTION: Do not pry open the shipping crates. WARNING: Do not drop the roaster. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 33 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. LOR ING Next Steps S15 Pre -Installation and Site Preparation Guide After confirming the shipping date with Loring, the customer should: 1. Review the Assembly and Installation Guide and the Mechanical Interface Control Documents (MICDs), available from Loring. 2. Provide the roaster model's Pre -Installation Guide, the Assembly and Installation Guide, a copy of the customer's completed Product Specification Form, and the Mechanical Interface Control Document drawings to the licensed contractor responsible for roaster assembly and installation. Site Preparation Checklist Use the following informal checklist to ensure that the site is fully prepared: Building meets footprint and clearance requirements for selected roaster model Building doorways, elevators and corridors can accommodate the roaster Roaster location is clearly marked Stack hookup locations exist and are marked Site Detail/Construction Drawings are completed, accurate, and available Destoner position has been determined and marked, if applicable Local code requirements are known, and have been addressed ❑ Required permits have been obtained Both the moving equipment and the final installation location can handle system weight Air, Gas, and Electric Utilities have been measured and verified to be within required ranges Page 34 of 46 Loring Smart Roast Proprietary —This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. LORING S15 Pre -Installation and Site Preparation Guide Gas and Gas Supply Gas Connection Planning Loring roasters can be fueled by either natural or propane gas. The gas supply pressure is the same for each roaster, but the gas volume is different between them. Gas connections to the roaster must be made by a licensed contractor in accordance with all applicable local and regional regulations regarding installations of this type. It will be the responsibility of the contractor to not only be sure that the connections meet local code guidelines but also will supply the BTU/HR demand of the roaster. Improper connection type and pipe size will cause the roaster to perform poorly, potentially rendering it unusable. The gas contractor will be able to verify the potential BTU/HR of the supply system he installs based on pipe size, length, path and available pressure. Provided on the utility tray of the roaster is an NPT pipe fitting, which is the inlet to the burner assembly. There is a shutoff valve provided at the roaster as well as a gauge for monitoring the incoming gas pressure. A separate regulator may be required to feed the roaster if the upstream pressure is too high. Multiple fittings or a long path may reduce flow, which must be taken into consideration. It is vital to the proper operation of the roaster as well as the safety and legality of the system that proper care and planning go into the gas supply system. Gas requirements Caloric Content In order to provide adequate roasting performance, Loring roasters require that the gas supply maintain a minimum caloric level. • Natural gas: 1000Btu/ft^3 (37 MJ/m^3) or greater • Propane: 2500Btu/ft"3 (93 MJ/m^3) or greater This is critical to the proper operation of the roaster. Confirm with your gas supply company that the minimum caloric content is supplied and constant. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 35 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Operating gas pressure In order to provide proper burner operation, it is critical that a constant operating pressure is available. Loring roasters require the following pressures to operate in all situations. • Natural gas: 4 in.WC to 7 in.WC (1.0 kPa to 1.7 kPa) • Propane: 11 in.WC to 13 in.WC (2.7 kPa to 3.2 kPa) A regulator or a combination of regulators may be needed to attain the proper operating pressure. Propane Fuel Installation Specifications BTU minimum requirements of the Loring S15 roaster. S15 Falcon requires a 130,000 BTU/hr (33K kcal/h) gas supply. Note: These are peak BTU requirements and the average can be less, based on usage. BTU delivery is based upon 11" water column (WC) (2.7 kPa) dynamic flow with a maximum of 13" WC (3.2 kPa). Components of a Propane System: • Propane Tank(s) • 3/8" (0.95 cm) x 3' (91 cm) long flexible gas line(s) (hog -tail, depending on how many tanks are in the manifold) POL TEE(s) if making a manifold Additional 3/8" (0.95 cm) x 3' (91 cm) long flexible gas line(s) (hog -tail, depending on how many tanks are in the manifold) • Hi Pressure Regulator 10 PSI (70 kPa) Sometimes an additional 2 PSI (14 kPa) regulator is required • Low Pressure Regulator 11" WC (2.7 kPa) • Gas Pipe properly sized for distance between regulators and BTU/hr requirement Flexible gas line 3/4" (1.9 cm) x 3' (91 cm) for S15) • Gas Meter (sometime required to meet Permit Conditions) Page 36 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Natural Gas Installation Specifications BTU minimum requirements of the Loring S15 roaster. • S15 Falcon requires 130,000 BTU/hr (33K kcal/h) gas supply BTU delivery is based upon minimum 4" water column (WC) (1.0 kPa) dynamic flow with a maximum of 7" WC (1.7 kPa). Components of a Natural Gas System • Utility Company supplying Natural Gas to your building • Gas Regulator(s) • Gas Meter • Plumbing to Appliances Recommended Gas Supply System: Gas supply to the outside of the building is always higher than the working pressure and needs to be regulated according to the specific demand. The distance from the meter to the roaster will determine if more than one regulator is needed. If a first and second stage regulator is required, typically the first regulator is set for 2 PSI and the second regulator is set for working pressure of 4" to 7" WC (1.0 to 1.7 kPa). Meter and regulator must be designed to handle 130,000 BTU/hr (33K kcal/h). Second Regulator or Working Pressure Regulator must be less than 100 feet (30.5 m) and more than 10 feet (3 m) from the roaster to reduce higher pressure to the minimum working pressure of 4" WC (1.0 kPa) to maximum 7" WC (1.7 kPa). Recommended Natural Gas Working Pressure Regulator: Sensus 143-80-2 with'/z" (1.3 cm) orifice and Blue Spring with appropriate pipe inlet and outlet size. After installation, adjust working pressure of 5" WC (1.2 kPa) to 8.5" WC (2.1 kPa). 1008236 Rev B Loring Smart Roast Proprietary —This document is controlled by Page 37 Of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. r L O R I N G S15 Pre -Installation and Site Preparation Guide Installing the Vent Stack Exhaust gases are produced during the roasting process that need to be vented to the atmosphere. There are two sources of exhaust gas. Hot gas (products of combustion) through the cyclone assembly passes up into the "Hot Stack." Also, air is drawn through the hot beans in the cooler tray to cool them is passed up the "Cooling Stack." To keep rain out of the stack, caps must be attached at the exit of the stacks and any joints in the stack ducting must also be designed to keep rain out. In general, a survey of the building will be made to determine where to position the roaster and how then to position the stack ducting to vent exhaust gases to the atmosphere. In the following pages are examples of common ducting configurations and techniques to provide ducting flexibility using the 45-degree vent kits. Hot Stack The Hot stack connects to the top of the cyclone to the "Stack Hat" which is provided with the roaster. From this stack hat, you can attach to the customer supplied stack by welding, clamping, screwing, riveting and caulking. The best connection is with a V-Band. No amount of leakage is acceptable. The stack must be supported above and not by the roaster. Also, the effects of thermal expansion should be taken into account so that thermal growth does not put force on the roaster. Cooling Stack The cooling stack will attach to the top of the cooler housing outlet, typically with a V-Band to a flange fitting, or at the preference of the customer and contractor may be attached by a variety of other methods. It is important that this connection is sealed but also easily removable for cleaning. The roaster may have the optional 45-degree offset kit, which does not alter the connection type, but allows for an easily removable and cleanable section. Roaster Placement The roaster should be placed on a level, solid and cleanable work surface. The ball swivel mount leveling feet will allow the roaster to be leveled after it is put into position. There may be regulations in your area which will mandate surface structure, anchoring, and minimum clearances. Getting Help You will need to refer to your ventilation contractor for the preferred method of attachment. In turn, your ventilation contractor will need to be sure to comply with all applicable local and regional regulations regarding installations of this type. Page 38 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. LOR ING S15 Pre -Installation and Site Preparation Guide Connection to be avoided Vertical up Through the Roof Cooling Stack Hot Stack Joining the two stacks may cause back pressure which can affect the roasting operations. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 39 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. L O R I N G Vent stack configurations Vertical up Through the Roof Vert S15 Pre -Installation and Site Preparation Guide Hnt Stgrk ('nnlinn Cf!nr ie Page 40 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. LORING S15 Pre -Installation and Site Preparation Guide 90 Degree Horizontal Through the Wall )t Stack soling Stack 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 41 of 46 Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. l` L O R I N G S15 Pre -Installation and Site Preparation Guide Vertical with 45 Degree Vent Kit Hot Stack Cooling Stack Page 42 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. t LORING S15 Pre -Installation and Site Preparation Guide Extended 45 Degree Extension on Cooling Duct Hot Stack Cooling Stack 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 43 of 46 Document Control. By printing this document, it will become a 'Reference' copy. Users are responsible for verifying that it is the latest revision available. L O R I N G S15 Pre -Installation and Site Preparation Guide Adjusting Roaster to the Vent Stack Using a Standard 45 Degree on Cooling Duct Page 44 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a "Reference" copy. Users are responsible for verifying that it is the latest revision available. \` CORING S15 Pre -Installation and Site Preparation Guide This page intentionally left blank. 1008236 Rev B Loring Smart Roast Proprietary — This document is controlled by Page 45 of 46 Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. { LORING S15 Pre -Installation and Site Preparation Guide Manufacturer Contact Information This equipment is manufactured by: Loring Smart Roast, Inc. 3200 Dutton Ave #413 Santa Rosa, CA 95407 (707) 526-7215 For questions, please contact Loring Customer Support: www.loring.com/support (707) 526-7215 ext. 217 support@loring.com Page 46 of 46 Loring Smart Roast Proprietary — This document is controlled by 1008236 Rev B Document Control. By printing this document, it will become a 'Reference" copy. Users are responsible for verifying that it is the latest revision available. Installation Manual Loring S15 Falcon 0 CORING THE SMARTER WAY TO ROAST Loring Smart Roast, Santa Rosa CA, 95405 Installation manual Loring Smart Roast Loring S15 Falcon Coffee Roaster Revision A May 20, 2015 Loring Smart Roast, Santa Rosa CA, 95405 Installation Manual, Loring S15 Coffee Roaster 4. Disclaimer 5. Safety 6. Location 7. Placement 8. Stack Connections 9. Gas Connections 10.Electrical Connections 11.Water Connections 12.Air connections 13.Network connections 14.Appendix 15.Electrical Mains 17.MICDs drawings 20.Utiltiy Tray 21.Hot Stack 22.Cooler Stack 23.Electrical 24.Network 25.1-eveling Foot Table of Contents Loring Smart Roast, Santa Rosa CA, 95405 3 Installation Manual, Loring S15 Coffee Roaster Disclaimer This installation manual is intended to be a guideline for the installation of the Loring S15 Coffee Roaster. It will be up to the customer to determine what local regulations apply to the Installation of the Roaster, what those regulations are and then follow them. There are many other factors regarding the installation of the Roaster of which we will have no opinion as to its legality, functionality or appropriateness. We as the manufacturer build this roaster to work in a "typical" installation, and can provide data of a typical installation, but can not guarantee that a "typical" installation will work in your situation. In all instances, refer to a professional, licensed and qualified contractor for all Installation details. Loring Smart Roast, Santa Rosa CA, 95405 4 Installation Manual, Loring S15 Coffee Roaster Safety Always use a professional, licensed and qualified contractor for all installation details. Read and understand all manuals provided by the manufacturer before Beginning the installation task. Always work in a clean, well lit area, segregated from other work processes. Use the proper tools and techniques for all tasks. Do not rush or cut corners on any aspect of the installation. Wear proper personal protective equipment in accordance with local regulations and your own best practices. Loring Smart Roast, Santa Rosa CA, 95405 5 Installation Manual, Loring S15 Coffee Roaster Roaster Location When determining the location for your new roaster, there are many things to think of. The Loring S35 Kestrel will be a beautiful showpiece in your roastery, so be sure it is visible if possible. Work flow. Consider how to position the roaster to integrate well with the rest of your business, taking into consideration proximity to green, grinders and other process equipment. Lighting. A well lit work area is very important to any job, especially for a complex operation like roasting coffee. Safety. Be sure that your roasting area is free from traffic including forklifts. Ventilation. The roaster does not emit smoke, but does get warm, so proximity to ventilation may be important during warm weather. Clearance. Please refer to the drawings attached in the back of this manual for minimum recommended clearances. It may seem like a good idea to have the roaster tight in its space, but when the time comes to work on it, you may find yourself in an uncomfortable position. Loring Smart Roast, Santa Rosa CA, 95405 6 Installation Manual, Loring S15 Coffee Roaster Placement The roaster should be placed on a level, solid and cleanable work surface. The ball swivel mount leveling feet will allow the roaster to be leveled after it is put in to position. There may be regulations in your area which will mandate surface structure, anchoring and minimum clearances. Compliance with all applicable regulations and codes will be the responsibility of the owner of the equipment. Loring Smart Roast, Santa Rosa CA, 95405 Installation Manual, Loring S15 Coffee Roaster Stack connections Hot Stack The Hot stack connects to the top of the cyclone to the 316 stainless steel "Stack Hat" we provide with the roaster. From this stack hat you can attach to the cus- tomer supplied stack by welding, clamping, screwing, riveting and caulking. No amount of leakage is acceptable. The cap on the exit of the stack must keep all rain out of the stack. You will need to refer to your ventilation contractor for the preferred method of attachment. In turn, your ventilation contractor will need to be sure to comply to all applicable local and regional regulations regarding installations of this type. Cooler Stack The cooler stack will attach to the top of the cooler housing outlet, typically with a v-band to a flange fitting, or at the preference of the customer and contractor may be attached by a variety of other methods. It is important that this connec- tion is sealed but also easily removable for cleaning. The roaster may have the optional 45 degree offset kit, which does not alter the connection type, but al- lows for an easily removable and cleanable section. The cap on the exit of the stack must keep all rain out of the stack. You will need to refer to your ventilation contractor for the preferred method of attachment. In turn, your ventilation contractor will need to be sure to comply Loring Smart Roast, Santa Rosa CA, 95405 8 Installation Manual, Loring S15 Coffee Roaster Gas Connections On the utility tray of the roaster is provided a NPT pipe fitting, which is the inlet to the burner assembly. There is a shut off valve provided at the roaster as well as a gauge for monitoring the incoming gas pressure. There are a variety of installation methods available to the gas contractor, and the implementation will need to be determined by the contractor. It will be the re- sponsibility of the contractor to not only be sure that the connections meet local code guide lines but also will supply the BTU/HR demand of the roaster. Improper connection type and pipe size will cause the roaster to perform poorly, potentially rendering it unusable. The gas contractor will be able to verify the potential BTU/ HR of the supply system he installs based on pipe size, length, path and available pressure. A separate regulator may be required to feed the roaster if the upstream pressure is too high. Multiple fittings or a long path may reduce flow. This must be taken into consider- ation. It is vital to the proper operation of the roaster as well as the safety and legality of the system that proper care and planning go into the gas supply system. The contractor will provide the knowledge and experience to be sure you are in compliance but it is ultimately the responsibility of the owner of the roaster to be sure that the installation meets all applicable local and regional regulations re- garding installations of this type. Please refer to the chart in the back of this man- ual for specific gas requirements. Loring Smart Roast, Santa Rosa CA, 95405 9 Installation Manual, Loring S15 Coffee Roaster Electrical Connections All electrical connections to the roaster must be made by a local contractor in accordance to all applicable local and regional regu- lations regarding installations of this type. Please refer to the diagrams in the back of this manual for a con- nection diagrams and further information applicable to your roaster installation. Loring Smart Roast, Santa Rosa CA, 95405 10 Installation Manual, Loring S15 Coffee Roaster Water connections All water connections to the roaster must be made by a licensed contractor in accordance to all applicable local and regional regu- lations regarding installations of this type. Water connection is available at the roaster. There is a shut off valve supplied as well as a pressure gauge to monitor water pres- sure. No drain is required for the water as this water is provided as fire suppression to keep the chaff damp as well as provide emergen- cy water in case of a chamber quench. Loring Smart Roast, Santa Rosa CA, 95405 11 Installation Manual, Loring S15 Coffee Roaster Air connections All air connections to the roaster must be made by a licensed contractor in accordance to all applicable local and regional regu- lations regarding installations of this type. An air connection is available at the roaster. There is a shut off valve supplied as well as a pressure gauge to monitor air pres- sure. Loring Smart Roast, Santa Rosa CA, 95405 12 Installation Manual, Loring S15 Coffee Roaster Network connections The Loring roaster utilizes network connections internally to com- municate among the various components. The same network connection is also available to the local area network, if connect- ed. This gives the ability to communicate with external sources such as email. The network must be configured using IP addresses, which will have been filled out on the PSF. A single, live Ethernet cord plugged into the switch hub on the roaster will provide this connection. Loring Smart Roast, Santa Rosa CA, 95405 13 Installation Manual, Loring S15 Coffee Roaster Appendix This section contains electrical connection diagrams, photo- graphs of connection points and a data sheet specific for your roaster. Loring Smart Roast, Santa Rosa CA, 95405 14 Installation Manual, Loring S15 Coffee Roaster Electrical MAINS LORING SMART ROAST PROPRIETARY LORI N G This document is controlled by Document Control By printing this document, it will become a'Reference" copy 515 Mains Power Wiring Users are responsible for verifying that It Is the latest revision available Loring Smart Roaster Mama Yolraga aua, • VFD's. 4 • hi0lrltF �! 7 Bu• 7>sVilm III > Figure A �_ °inea PLC 24 VDC PLC 110 y,1 I Traneformar 120 VAC PLC 1/0 2pwxtorpow t 67 I AC Mains 24 VDC Power Supply t I to t20 VAC Utility Ughl 21 YAC 1 Ai _ - •Comb, r Blower Motor (DSI optlon) 1 3fhase Wye, 3-Wire, 1 - . 24 VAC XFMR VIM option) •Direct $lNlk' 1 grounded neutral point 1 • BCU a, 7{pilR (_CCU IpgMon CWIININM I _ 1 Loring Smart Roaster fdrfnFvolraya tr" . VFD's 112GVokcaus 24 VDC 6w 1 Figure B i �"tr°� • PLC _ 24 VDC PLC fro Transformer 120 VAC PLC 1/0 for Pa1wl 1 AC Me no I 24 VDC Power Supply 1 LAC VAC . Utility Light 2A VAC 1 3-Phase Delta, 3-Wire - • Comb. Air Blower Motor (DSI opHAM) . 24 VAC XFMR (DSI option) • Direct 8porli t `6CU R xr MR.(BCU � 3gnlUan CanDv4er r t - - - - - - - - Loring Smart Roaster Maine vollrlao nui • VFD' t WWpZint • NVDc BugFigure C . PLC 244 VrDDCC PLC 110 120VAC PLC 1/0 PM"A 24 VDC Power Supply Ull Light ai YACComb, Air Blower Motor (DSI optlon)3-Phas24VAC XFMR (DSI optlon) • Direct Spark grountl_ _ . BCU i %FaIR Mon Controller i 1 1 ------- L'orinip- SmartRoaster --------------- D VFD's I I . fiaElOra i Figure 1 Am i4 YpC aua I g Q •PLC • 24 VDC PLC I/O • 120 VAC PLC 1/O for poml 1 I • 24 VDC Power Supply I Utility Llghl 24 VAC 1 3-Phase Delta, 4-Wire, Comb. Air Blower Motor (063 epueni grounded neutral at mitlpoinl • 24 VAC XFMR to optlon) —' •Direct SpDrlr 1 of phase, High -Lag . BCU S XFMR SCU 1. 10nw4n (:Gnaorer 1 conductor L3 L - • ' i_________. --- Lorktg Smart Roaster pia aw ^ — VFD'9 1 . Motors 1 1 LVDC 7 YAC2a VDC BoaFigue E ; j 24 VDC PLC 110 PLC 110VPower Supply-hl 24 VAClr Blower Motor �661 oplioa) 2-Phase Wye, 3-Wire, t XFMR (DSt option) • Dkaci Son* grountletl neutral polo( tFMR BCi1 ltiyl Cpntrea4r 4— ___________________�__________. u LaHrr Smart Raaalar a1a o Bua i • VFD's • Moton [ I v rr r 120 VAC But ?A VGC sus ^ Figure F m 1 TM �formor PLC 24 VDC PLC I/O AC Melns 120 VAC PLC 1/0 Ponal 1 I . 24 VDC Power Supply 1 --- 1 to 120 VAC Utility Ughl �IDW 3-Phase Open Delta, 4- •Comb. Alr Blower Motor Wire, grountled neutral a[ XFR (pS1 option)midpoint o1 phase, High- 1 aCU3%Fa02�BCU/ Leg conductor L3 L—_...----.__-.________________• _______Lop -_Smart Reaater ___— trafna VvMaga aua t - VFD's • 1,t01pn g FigureLIP ^ r f PLC [ 24 VDC PLC VO t • 120 VAC PLC I/O raWr P�rst • 24 VDC Power Supply [ • U01ity Light 24 YAC [ Spilt(Single)-Phase, . Comb. Air Blower Motor (DSI option) 3-Wire, grounded . 24.VAC XFMR (DSI option) • Dkeolt3pmk neutral at midpoint of . SCU & 8!2 R tilicu bKk Ian Controller phase L .._______________________ __________ Document Owner En ineefin Doc No: 1000744 1 Rev: C Pq 1 of 2 Loring Smart Roast, Santa Rosa CA, 95405 15 Installation Manual, Loring s15 Coffee Roaster Electrical MAINS LORING SMART ROAST PROPRIETARY LO RI N G This document Is controlled by Document Control By prindng thls decumanl, It tvlll bot n a-Ref.mnce- copy Users are responsible for verifying that It is the lnrey=rw Slonmmdable 515 Mains Power Wiring Model Number Line -to- Line (L-L) Voltage IV] 1 200 Line -to- Neutral (L-N) Voltage IV] <1> 1 100 Roaster Amperage Service Rating [A] Main Disconnect Fuse Type Littlefuse <2> JTD301D High -Leg/ Stinger -Leg/ Wild -Leg Voltage IV] <3> 173 - Typical Wiring Topology Figure Letter F E Recommended Supply Conductor Minimum Wire Gauge [AW_G(mm2)] <4> 200/100(3PD) 30 10(6.0) 208/120(1PY) 208 120 30 JTD301D 10(6.0) 10(6.0) 10(6.0) 10(6.0) 208/120(3PY) 208 120 30 JTD301D C 208/XXX(3PY) 208 XXX 30 JTD301D - A 220/110(3PD) 220 110 30 JTD301D 190 D 230/XXX(3PY) 230 XXX 30 JTD301D - A 10(6.0) 240/120(1PS) 240 120 30 JTD301D - G 10(6.0) 240/120(3PD) 240 120 30 JTD301D 208 D 10(6.0) 12(4.0) 12(4.0) 380/220(3PY) 380 220 20 JTD201D A 400/230(3PY) 1 400 380 20 JTD201D A A 415/240(3PY) 415 240 20 JTD201D _ 12(4.0) 12 (4.0). 480 277(3PY) 480 277 20 JTD201D <1>— If the facility does not have a neutral wire available, the Line -to -Neutral voltage is represented by "XXX". <2>—The Littlefuse Inc (htto://www.lit-tiefuse.com/itd) fuse ratings are: Time Delay, 600 VAC, 200 kA interrupt rating, Class J fuse. <3> — On the Delta wiring topology with neutral, please note that one phase L-N voltage exceeds the other two by a factor of 1.73. <4> - Wire gauge recommendations are per National Fire Protection Agency (NFPA) 79, Electrical 5tandard for Industrial Machinery, and NFPA 70, National Electric Code. However, installation shall be done by a locally licensed entity and shall follow the local codes and laws of the local governing agency. ■ A dedicated ground (PE) wire is required (see table above for Recommended Wire Gauge) to be installed from the power source to the roaster and should be terminated into the ground (PE) lug adjacent to the main disconnect. • On systems that have a dedicated neutral wire (see table above for Recommended Wire Gauge) from the power source, the neutral wire shall be terminated into one of the white terminal blocks located on the terminal strip in the main electrical cabinet. Terminal Block — Terminate neutral wire here Ground(PE)Lug- Terminate ground (PE) wire here Main Disconnect Fuses location Document Owner: En ineeri Doc No: 1000744 Rev: C --T—P-g 2 of 2 Loring Smart Roast, Santa Rosa CA, 95405 16 Installation Manual, Loring S15 Coffee Roaster a—' a ti _ O OD z z jn �% O �v OD 3 z m Nm z O� H O io G) m0 x mA yD D 2 a 30 Dl J 3 v- m 3 z v Z mA ZA o c v (l 0> �m Nil c0 3N O � O A - o t Z� „x AA 4i 00 A D O x O Dm D - ° 03 y f 3 c Zn 3 G = 2 Z o O A 0D m y r c C > A Z0 m D O 3 u 0 A = y <D 70 D r O z > mp � o m z Z 5; x � �----i-• o T� A Z O O '—' 3 O D A p9-- D'co J� z o z o y pu O < m 3 1 i1 MuI -. Z M- IHI'^ Loring Smart Roast, Santa Rosa CA, 95405 17 ■ 0 A a Installation Manual, Loring S15 Coffee Roaster Loring Smart Roast, Santa Rosa CA, 95405 18 Installation Manual, Loring S15 Coffee Roaster [� ON nk w z0 VE § 0 )) �9 && { z k §\ 8 p § o §§ z 2 /§ g Loring Smart Roast, Santa Rosa EA 95405 19 Installation Manual, Loring S15 Coffee Roaster Utility Connections, Air, Water and Gas Loring Smart Roast, Santa Rosa CA, 95405 9E Installation Manual, Loring S15 Coffee Roaster Hot Stack Vent Connection Loring Smart Roast, Santa Rosa CA, 95405 21 Installation Manual, Loring S15 Coffee Roaster Cooler Vent Connection 7 law ,:', Loring Smart Roast, Santa Rosa CA, 95405 22 Installation Manual, Loring S15 Coffee Roaster Electrical Connection Loring Smart Roast, Santa Rosa CA, 95405 23 Installation Manual, Loring S15 Coffee Roaster Network Connection Loring Smart Roast, Santa Rosa CA, 95405 24 Installation Manual, Loring S15 Coffee Roaster Leveling Foot Loring Smart Roast, Santa Rosa CA, 95405 25 Installation Manual, Loring S15 Coffee Roaster Roaster Data Roaster Specifications Screen Ip Plc IP Electrical Requirement Maximum Batch Size 33 Ib (15 kg) Minimum Batch Size 6.61b (3 kg) 12.8 Nominal Electrical Power kW Peak Electrical Power 5.8 kW Maximum BTU Rating 150,000 BTU/h (38 K kcal/h) Stack Max Continuous Temperature 1400 °F (760 °C) Stack Max Intermittent Temp 1700 -F (927 °C) Stack Max Flow 113 CFM (192 m3/h) Stack Max Flow (Peak Air Cool) 412 CFM (700 m3/h) Stack Duct Diameter (Minimum)* 6 in (152 mm) Stack Duct Wall Type Double or Triple Wall 316Stainless Cooler Vent Max Flow 650 CFM (1104 m3/h) Cooler Duct Diameter 6 in (152 mm) Water Supply 1 GPM (4liter/min) Water Pressure 50 psi (345 kPa) Compressed Air Flow 4 CFM (0.11 m3/min) Compressed Air Pressure 60 psi (414 kPa) Natural Gas Pressure (+/-2 in WC) 7 in WC (2 kPa) Propane Gas Pressure (+/-2 in WC) 11 in WC (3 kPa) Weight 15001b (680 kg) Loring Smart Roast, Santa Rosa CA, 95405 26 Installation Manual, Loring S15 Coffee Roaster Gas requirements Gas specifications Caloric Content In order to provide adequate roasting performance, Loring roasters require that the gas sup- ply maintain a minimum caloric level. Natural gas: 1000Btu/ft 3 (37 MJ/m3) or greater Propane: 2500Btu/ft3 (93 MJ/m3) or greater This is critical to the proper operation of the roaster. Confirm with your gas supply company that the minimum caloric content is supplied and constant. Operating gas pressure In order to provide proper burner operation it is critical that a constant operating pressure is available. Loring roasters require the following pressures to operate in all situations. Natural gas: 4 in.WC to 7 in.wc (1.0 kPa to 1.7 kPa) Propane: 11 in.WC to 14 in.WC (2.7kPa to 3.2 kPa) A regulator or a combination of regulators may be needed to attain the proper operating pressure. Loring Smart Roast, Santa Rosa CA, 95405 27